Pickling Supervisor / Foreman (Steel Industry)

Job Purpose

To supervise and coordinate all activities related to the pickling process in the steel production line, ensuring efficient operations, adherence to safety and quality standards, and optimal utilization of manpower and equipment.

Key Responsibilities

• Supervise daily pickling operations (batch or continuous lines) to meet production targets.
  
• Lead and manage a team of pickling operators, helpers, and crane/forklift operators.
  
• Monitor acid bath conditions (e.g., concentration, temperature, contamination) and ensure timely maintenance or replenishment.
  
• Ensure metal surfaces meet required cleanliness and quality specifications post-pickling.
  
• Coordinate with Quality Control, Maintenance, and Production Planning teams to maintain workflow.
  
• Implement and enforce safety procedures for handling acids and operating equipment.
  
• Conduct shift briefings, allocate work, and ensure proper use of personal protective equipment (PPE).
  
• Maintain accurate records of production, acid usage, waste generation, and downtime.
  
• Troubleshoot process and equipment issues and escalate when necessary.
  
• Train and mentor team members on standard operating procedures and safety practices.
  
• Monitor compliance with environmental and safety regulations, including effluent treatment and hazardous material handling.
  

Required Qualifications & Skills

• Diploma / ITI / Bachelor's degree in Mechanical, Metallurgical, or Chemical Engineering preferred.
  
• 813 years of experience in pickling operations, including 23 years in a supervisory or foreman role.
  
• In-depth knowledge of pickling processes, acids (e.g., HCl, HSO), and related safety precautions.
  
• Strong leadership and team management skills.
  
• Proficient in reading technical specifications and production schedules.
  
• Familiarity with ISO standards, 5S, lean manufacturing, and safety protocols.
  
• Basic computer literacy (MS Excel, production software, SCADA systems if applicable).
  

Preferred Skills

• Hands-on experience with continuous or push-pull pickling lines.
  
• Working knowledge of environmental compliance (effluent treatment plants, acid recovery systems).
  
• Forklift or overhead crane safety awareness.
  

Working Conditions

• Exposure to acids, heat, fumes, and noise; must wear PPE at all times.
  
• Shift-based work (rotational), including weekends and public holidays.
  
• Physically demanding environment—standing, walking, and supervising on the shop floor for extended periods.