Design And Development Incharge

Job Summary:

The Product Development Engineer will be responsible for the end-to-end design, development, and process optimization of components manufactured using investment casting technology. This role involves direct interaction with customers, feasibility analysis, tooling design, process documentation, and technical support throughout the development and production phases.

Key Responsibilities:

Customer Interaction & Technical Review:

• Review and respond to technical emails from the marketing team and customers.
• Interpret customer specifications, engineering drawings, and 3D models.
• Communicate directly with customers to discuss technical requirements, feasibility, and production capabilities.
• Provide on-site support at customer facilities for development and production-related issues.

RFQ & Feasibility:

• Analyze technical feasibility and tooling cost based on customer drawings and models.
• Complete RFQ documentation and coordinate with the Marketing department.
• Conduct feasibility studies for new projects and propose cost-effective solutions.

Design & Development:

• Modify or develop 3D component designs optimized for investment casting.
• Design patterns, dies, fixtures, and gauges using CAD software.
• Create methoding designs for sample and production parts, including R&D projects.
• Select appropriate gating systems, chills, and wax pattern procedures to ensure dimensional accuracy.

Tooling & Die Management:

• Coordinate with toolmakers for efficient and accurate die manufacturing.
• Select die vendors and negotiate costs for new developments or modifications.
• Review and approve die, wax, and casting inspection reports.
• Maintain die inventory and ensure dies are production-ready.
• Prepare die-related purchase orders and invoices.

Process Development & Documentation:

• Develop and maintain process sheets and work instructions for all parts.
• Coordinate and support First Article Inspections (FAI) and PPAP submissions.
• Optimize casting parameters to improve yield and dimensional control.
• Oversee sample development processes and ensure compliance with quality standards.

Production & Quality Support:

• Analyze casting rejections and drive continuous process improvement initiatives.
• Provide technical support during audits and customer visits.
• Train junior engineers and technicians on design best practices and casting processes.
• Collaborate with quality, production, marketing, and customer support teams to ensure seamless execution.

Requirements:

Education:

• Bachelor’s degree in Mechanical Engineering, Production Engineering, or a related field.

Experience:

• 3 to 8 years of experience in the investment casting or precision casting industry.

Skills:

• Proficiency in CAD software (e.g., SolidWorks, UG NX, AutoCAD).
• Strong understanding of casting design, methoding, and tooling.
• Excellent communication and customer handling skills.
• Familiarity with FAI, PPAP, and casting quality standards.
• Ability to analyze rejections and implement effective corrective actions.

You can also send you resume to hr@sterlingtechnocast.com