Cable Design Engineer

Job Summary Cable Design & Costing

The Cable Design & Costing Engineer is responsible for designing innovative and efficient cable solutions while ensuring cost-effectiveness and compliance with industry standards. This role involves collaborating with cross-functional teams to develop cable designs, estimate production costs, and optimize manufacturing processes to meet customer requirements and company objectives.

Key Responsibilities

Cable Design & Development

• Design and develop cables based on customer specifications, industry standards, and application requirements.
  
• Prepare GTPs, QAPs, and costing weights against enquiries.
  
• Create detailed technical drawings, specifications, and prototypes using CAD software (e.g., AutoCAD, SolidWorks).
  
• Draft and manage detailed work orders for production and client needs.
  
• Generate and interpret technical drawings and cable construction data sheets.
  
• Ensure adherence to LT (Low Tension) and HT (High Tension) cable standards and specifications.
  
• Coordinate with the manufacturing team regarding cable construction, design, and quality aspects.
  

Cost Estimation & Optimization

• Prepare accurate cost estimates for cable designs, including raw materials, labor, and manufacturing processes.
  
• Analyze cost drivers and propose cost-saving measures without compromising quality or performance.
  
• Collaborate with procurement and production teams to source cost-effective materials and components.
  
• Monitor and report on cost variances during production to ensure alignment with budget targets.
  

Process Improvement

• Work with manufacturing teams to streamline production processes and improve efficiency.
  
• Identify opportunities to reduce waste, enhance quality, and optimize resource utilization.
  
• Support the implementation of lean manufacturing principles and continuous improvement initiatives.
  

Compliance & Documentation

• Ensure all designs comply with relevant industry standards (e.g., UL, IEC, ISO) and regulatory requirements.
  
• Maintain accurate documentation, including design records, test reports, and cost analyses.
  
• Provide technical support to sales and customer service teams for product inquiries and customization requests.
  

Collaboration & Communication

• Collaborate with R&D, production, quality assurance, and sales teams to align designs with market needs and production capabilities.
  
• Present design proposals, cost estimates, and technical reports to internal stakeholders and clients.
  
• Stay updated on industry trends, materials, and technologies to drive innovation in cable design.
  

Qualifications

• Education:

  B.Tech, B.E., B.Sc., Diploma

• Experience:

  Proficient in Excel-based calculations for cable design and costing.

• Technical Knowledge:

• IS 694, IS 1554-1, IS 7098-1, BS 5308 (Part 1 & 2), BS 50288.
  
• Strong knowledge of instrumentation cables.
  
• Proficiency in computer applications and MS Excel.
  
• Familiarity with relevant standards (Indian Standards, IEC, British Standards).