Battery Design Engineer

Role & responsibilities

An Electric Vehicle (EV) Design Engineer creates, refines, and integrates vehicle components like the drivetrain, body, and electronic systems by utilizing CAD/CAE tools for 3D modeling and simulation. Key responsibilities include designing for performance, safety, and regulatory compliance, collaborating with cross-functional teams, managing engineering data, and providing support for prototype builds and testing. Essential skills for this role encompass mechanical or automotive engineering expertise, proficiency with design software, and a thorough understanding of EV systems such as the battery pack, motor, and overall vehicle integration.

Key Responsibilities::

• Design & Development:

  Conceptualize, design, and document key EV components and systems, from the overall vehicle structure to specific parts like the exterior plastic parts, Battery enclosers, & sheet metal components.

• CAD/CAE & Simulation:

  Utilize computer-aided design (CAD) and computer-aided engineering (CAE) tools for 3D modeling, creating technical drawings, and simulating vehicle performance under various conditions.

• System Integration:

  Ensure seamless integration of electrical and mechanical systems, focusing on optimized performance and efficient part integration across the vehicle.

• Cross-functional Collaboration:

  Work closely with teams in industrial design, product management, manufacturing, and testing to align designs with requirements and facilitate successful product launches.

• Compliance & Standards:

  Guarantee that product designs adhere to all relevant local, regional, and international safety and regulatory standards for EVs and automotive components.

• Documentation & Data Management:

  Create and manage engineering Bill of Materials (BOMs), drawings, and release systems, often using Product Lifecycle Management (PLM) systems.

• Testing Support:

  Support prototype builds and testing at both bench and vehicle levels, providing technical input to resolve issues and drive continuous improvement.

Required Skills & Expertise ::

• Engineering Fundamentals:

  Strong background in mechanical or automotive engineering.

• CAD/CAE Software:

  Proficiency in CREO, industry-standard CAD/CAE tools for 2D and 3D design and simulation.

• EV System Knowledge:

  Understanding of EV components and sub-systems, including batteries, motors, power electronics, and control systems.

• DFM/DFA:

  Experience with Design for Manufacturing (DFM) and Design for Assembly (DFA) principles to ensure efficient and cost-effective production.

• GD&T:

  Expertise in Geometric Dimensioning and Tolerancing (GD&T) for specifying design requirements.

• PLM Systems:

  Familiarity with Product Lifecycle Management (PLM) systems for managing engineering data and workflows.

• Problem-Solving:

  Strong analytical and troubleshooting skills to address technical challenges during the design and development process.