Asst. Manager / Manager - Maintenance ( Mechanical)

Responsibilities:

• Preventive and Breakdown Maintenance:

• Plan and execute preventive maintenance schedules for all mechanical equipment (e.g., injection molding machines, chillers, compressors, extruders).
• Troubleshoot and resolve mechanical issues to minimize unplanned downtime.
• Monitor and maintain critical spares inventory.

• Machinery & Equipment Management:

• Oversee installation, commissioning, and regular upkeep of plastic processing machinery.
• Ensure proper calibration and smooth functioning of auxiliary equipment (e.g., cooling towers, dryers, grinders).
• Coordinate with OEMs for major repairs or servicing.

• Team Management & Training:

• Supervise a team of technicians and junior engineers.
• Provide on-the-job training and skill development to maintenance staff.
• Ensure adherence to maintenance SOPs and safety standards.

• Cost Optimization & Documentation:

• Monitor and control maintenance costs and energy consumption.
• Maintain accurate records of machine history, breakdown analysis, and PM schedules.
• Suggest and implement cost-saving initiatives.

• Compliance & Safety:

• Ensure compliance with health, safety, and environmental regulations.
• Conduct root cause analysis for recurring breakdowns and take corrective actions.
• Participate in internal and external audits (e.g., ISO, GMP, customer audits).

Required Skills

• Strong knowledge of plastic processing machines (injection molding, extrusion, blow molding, etc.).
• Hands-on experience with hydraulic, pneumatic, and mechanical systems.
• Preventive and predictive maintenance techniques.
• Analytical and problem-solving skills.
• Knowledge of TPM, Kaizen, 5S, and lean manufacturing practices.
• Familiarity with ERP/CMMS systems is an advantage.

Required Qualification:-