Quality Assurance Manager - AIS Windows

- Conduct and deliver training on different topics at Bawal Plant

- Arrange training from external agencies for the employees as per schedule

- Plan and develop the skill matrix in department members as per required roles and responsibilities

- Monitor competency mapping score for the department members as per defined standards

- Ensure certification of final inspectors is done as per plan

- Identify PDCA and perform deep analysis for all the departments

-- Ensure timely reviews of PDCA / deep analysis activity selected by every department and implement feedback in as suggested

- Identify the MPS (Maruti Production System) projects

- Ensure implementation of feedback in MPS Projects as suggested

- Facilitate updating the Kaizen Website for kaizens

- Coordinate visits of TQM consultants as per the plan

- Conduct and carry out monthly TQM review as per schedule and arrange Half yearly TQM review as targeted

- Ensure implementation of TQM review feedback at specific areas as identified

- Facilitate introduction and establishment of Six Sigma practices as per schedule

- Ensure implementation of new initiatives as directed by TQM consultant and top management as per plan

- Ensure identification & implementation of best practices in the companies

- Follow SOP's for safety and build a safe working environment while adhering to the norms in place

- Maintain safety audit score as per the calendar

- Ensure monitoring and analysis of product audit of laminated & tempered glass as per plan and control the number of rejections at customer's end

- Review the QACR created against product Audit / In-process defect & ensure timely reply of QACR from the concern department

- Verify and analyse the counter-measures given by Production department on weekly basis

- Verify if the final inspection is done only by certified inspectors to ensure the product quality

- Ensure daily process Audit score and updating of control plan & FMEA against action taken/counter-measure to avoid the repetition of problems

- Ensure implementation, review & monitoring of IATF 16949, QMS as per company guidelines

- Monitor the number of NCR's in internal / external audits

- Analyse monthly in-process rejections and communicate with concerned persons to take action with all CFT