Mechanical Integration Engineer

Purpose/Objective

As a Mechanical Integration Engineer the individual will be responsible for the end-to-end mechanical integration of a weapon system, ensuring seamless interaction between subsystems and compliance with performance, safety, and reliability standards. The individual will work closely with design, manufacturing, and testing teams towards successful realisation and testing of the system. The individual should be well versed with developing procedures, service standards, and operational policies with proven ability to reduce the running cost of the unit by planning and implementing effective quality control system measures with specific focus on defense equipment.

Description for Internal Candidates*Key Responsibilities of Role

• Lead mechanical integration of weapon system components including launchers, guidance systems, and propulsion units.
• Develop and validate mechanical interfaces between subsystems using CAD and simulation tools.
• Collaborate with cross-functional teams to ensure design compatibility and manufacturability.
• Support system-level testing, troubleshooting, and refinement during prototype and production phases.
• Prepare and maintain integration documentation, including interface control documents (ICDs), assembly procedures, and configuration reports.
• Ensure compliance with defense standards (MIL-STD, ASME, ISO) and environmental constraints (shock, vibration, thermal).
• Participate in design reviews, risk assessments, and failure mode analysis.
• Develop and implement quality assurance plans for weapon system development and production.
• Conduct inspections, audits, and reviews of mechanical components.
• Monitor compliance with defense quality standards (e.g., MIL-STD-1916, ISO 9001, AS9100).
• Analyze test data and failure reports to identify root causes and corrective actions.
• Maintain documentation including quality manuals, inspection reports, and non-conformance records.
• Support supplier quality management and incoming material inspections.
• Conduct risk assessments and develop mitigation strategies throughout the project lifecycle.
• Identify potential risks related to technology, budget, schedule, and supply chain, and manage responses to ensure minimal impact on the project.
• Vendor and Supplier Coordination:
• Select, manage, and evaluate external suppliers and contractors for the procurement of parts, materials, and services.
• Oversee the negotiation of contracts and monitor supplier performance.
• Maintain detailed project documentation, including specifications, change orders, project plans, and progress reports.
• Ensure all relevant project documentation is organized and accessible for future reference and audits.
• Document technical findings, integration procedures, and test results for internal and customer use

Qualifications and Experience

Bachelors degree in mechanical, Industrial, or Quality Engineering.

Any ideal candidate should have:

• Experience: Minimum 8-10 years of experience in weapon systems, defense, or equipment manufacturing with capability of quality assurance within aerospace, defense, or high-reliability industries.
• Proficiency in CAD tools (e.g., SolidWorks) and FEA software.
• Strong understanding of materials, tolerancing, and mechanical systems.
• Familiarity with defense industry standards and protocols.
• Excellent problem-solving and communication skills.
• Strong knowledge of QA methodologies, statistical process control, and root cause analysis.
• Experience with tools like Six Sigma, FMEA, and CAPA.
• Familiarity with regulatory and military standards.