Job Description: Manager/Dy. Manager WRM Coil Handling Area Department: Wire Rod Mill (WRM) Location: Integrated Steel Plant Reports to: GM – WRM Role Objective: Responsible for ensuring smooth and reliable operation of the Coil Handling Area of the Wire Rod Mill (WRM) by planning, executing, and monitoring preventive and breakdown maintenance activities. The role involves improving equipment reliability, minimizing downtime, ensuring safe operations, and driving continuous improvement initiatives. Key Responsibilities Maintenance Planning & Execution Plan and carry out preventive, predictive, and corrective maintenance of mechanical equipment in the WRM Coil Handling Area (coil conveyors, coil transfer cars, coil tilters, strappers, stackers, turntables, etc.). Ensure minimum breakdowns and downtime by effective monitoring of critical equipment. Maintain proper documentation of maintenance activities, history cards, and spares consumption. 2. Equipment Reliability & Performance Conduct root cause analysis (RCA) for recurring failures and implement corrective measures. Monitor equipment health through vibration analysis, thermography, and other condition monitoring techniques. Implement modifications and upgrades for improved efficiency and reliability. 3. Spares & Inventory Management Identify critical spare parts and maintain optimum stock levels. Coordinate with stores and purchase teams for timely availability of spares and consumables. 4. Safety & Compliance Ensure all maintenance activities are carried out in compliance with safety standards and statutory requirements. Conduct toolbox talks, risk assessments, and safety audits in the Coil Handling Area. 5. Team Management & Coordination Lead and guide a team of engineers, supervisors, and technicians. Coordinate with operations, E&I, and central maintenance teams for smooth plant functioning. Train and develop team members for skill enhancement. 6. Continuous Improvement Drive TPM (Total Productive Maintenance) and Kaizen initiatives for cost reduction and performance improvement. Monitor KPIs such as MTBF, MTTR, breakdown frequency, and maintenance cost. Contribute towards energy conservation and equipment efficiency enhancement. Key Skills & Competencies: Strong knowledge of mechanical systems in WRM coil handling (conveyors, transfer cars, strapping machines, hydraulic systems, gearboxes, bearings, etc.). Expertise in maintenance planning, troubleshooting, and RCA. Good understanding of hydraulics, pneumatics, and lubrication systems. Proficiency in SAP/ERP-based maintenance systems. Strong leadership, analytical, and problem-solving skills. Awareness of safety standards and statutory compliance in steel plant maintenance. Qualifications & Experience: B.E. / B.Tech in Mechanical Engineering Manager: 10–15 years of experience in WRM Mechanical Maintenance with exposure to coil handling systems. Dy. Manager: 7–10 years of relevant experience in steel plant WRM maintenance.
Job Description Job Description: Manager/Dy. Manager WRM High Speed Area Department: Wire Rod Mill (WRM) - Mechanical Maintenance Location: Integrated Steel Plant Reports to: GM – WRM Role Objective: Responsible for ensuring smooth, safe, and efficient mechanical maintenance of high-speed equipment in the Wire Rod Mill (WRM), minimizing downtime, improving reliability, and supporting continuous production targets. Key Responsibilities Plan, schedule, and execute preventive, predictive, and breakdown maintenance for WRM High-Speed area equipment (e.g., finishing blocks, laying heads, pinch rolls, conveyors, etc.). Lead troubleshooting and root cause analysis of mechanical failures to prevent recurrence. Ensure the availability and reliability of mechanical systems to meet production targets and quality standards. Monitor equipment performance, vibration analysis, and condition monitoring for early detection of abnormalities. Drive reliability improvement initiatives and implement best practices in maintenance. Coordinate with operations, electrical & instrumentation teams for smooth plant functioning. Maintain adequate inventory of spares, consumables, and tools specific to WRM high-speed equipment. Prepare and monitor maintenance budgets, ensuring cost control and resource optimization. Ensure strict compliance with safety standards and promote safe working practices. Train and mentor team members to build technical competency in WRM mechanical systems. Support continuous improvement initiatives (TPM, Kaizen, 5S, Lean maintenance practices). Key Skills & Competencies: Strong knowledge of WRM high-speed machinery (finishing block, laying head, pinch roll, laying conveyor, water boxes, coilers, etc.). Expertise in predictive & preventive maintenance techniques. Problem-solving and analytical skills for mechanical fault diagnosis. Ability to plan, execute, and monitor maintenance schedules effectively. Leadership skills to manage a maintenance team in a high-pressure production environment. Exposure to SAP/ERP for maintenance management will be an added advantage. Qualifications & Experience: Qualification: B.E. / B.Tech – Mechanical Engineering Experience: 8–15 years of experience in mechanical maintenance of WRM (preferably in high-speed rolling mills). Hands-on experience in modern WRM technologies and OEM equipment (e.g., Danieli, SMS, Morgan).
Job Description Job Description: Manager/Dy. Manager Hydraulic, Lubrication Area Department: Wire Rod Mill (WRM) Location: Integrated Steel Plant Reports to: GM WRM Role Objective: Responsible for ensuring the effective maintenance, troubleshooting, and reliability of hydraulic and lubrication systems in the Wire Rod Mill (WRM) to achieve maximum equipment availability, minimum downtime, and smooth production operations. Key Responsibilities Lead maintenance activities for hydraulic & lubrication systems of WRM equipment (rolling stands, shears, coilers, loopers, pinch rolls, etc.). Plan and execute preventive, predictive, and corrective maintenance schedules to minimize breakdowns. Monitor and control hydraulic pressure, oil quality, leakage points, and lubrication performance to ensure optimal equipment performance. Troubleshoot hydraulic circuits, pumps, valves, cylinders, accumulators, and lubrication systems during failures. Maintain and improve spares inventory management for hydraulic & lubrication equipment. Coordinate with operations and other maintenance teams for smooth mill operation. Drive root cause analysis (RCA) of repeated failures and implement permanent solutions. Ensure compliance with safety standards and statutory guidelines in maintenance practices. Prepare and monitor maintenance budgets for hydraulic and lubrication systems. Support modifications, upgradation, and new projects related to WRM hydraulics and lubrication. Train and mentor team members/technicians for effective maintenance practices. Key Skills & Competencies Strong knowledge of hydraulic & lubrication system design, operation, and maintenance . Proficiency in reading hydraulic circuit diagrams and troubleshooting . Knowledge of rolling mill mechanical equipment and their maintenance requirements. Hands-on experience in preventive & predictive maintenance tools (Vibration, Oil analysis, Thermography, etc.) . Analytical and problem-solving skills for RCA and reliability improvement . Team management, leadership, and coordination abilities. Good communication and cross-functional collaboration skills. Knowledge of safety standards (OSHA/IS standards) in hydraulic maintenance . Educational Qualification B.E. / B.Tech in Mechanical Engineering (or equivalent). Diploma in Mechanical Engineering with relevant experience can also be considered.
Job Description Job Description: Manager/Dy. Manager - WRM Mechanical (Bar Mill) Department: Wire Rod Mill (WRM) - Mechanical Maintenance Location: Integrated Steel Plant Reports to: GM WRM Role Objective: To lead and ensure smooth mechanical maintenance operations of the Bar Mill section within the Wire Rod Mill (WRM), ensuring maximum equipment availability, reliability, safety, and cost efficiency through preventive, predictive, and corrective maintenance practices. Key Responsibilities: Oversee day-to-day mechanical maintenance activities in the Bar Mill area. Plan and execute preventive and predictive maintenance schedules for critical equipment to minimize downtime. Troubleshoot and resolve mechanical breakdowns in a timely and cost-effective manner. Ensure spares planning, inventory control, and resource management for uninterrupted operations. Drive continual improvements in equipment reliability, performance, and maintenance practices. Coordinate with operations, electrical, instrumentation, and other support departments for smooth mill operations. Implement and monitor adherence to safety, health, and environment standards in maintenance activities. Prepare and monitor maintenance budgets, cost control measures, and energy conservation initiatives. Guide and develop the maintenance team through training, skill development, and performance monitoring. Support capital projects, shutdown maintenance, and equipment modernization/upgrade initiatives. Key Skills & Competencies Strong knowledge of Bar Mill / Wire Rod Mill mechanical systems (rolling stands, gearboxes, shears, cooling beds, pinch rolls, etc.). Expertise in preventive, predictive, and condition-based maintenance techniques. Hands-on experience in hydraulic and pneumatic systems, gear drives, bearings, lubrication systems. Knowledge of TPM, RCA, 5S, Kaizen, and other reliability improvement practices. Proficiency in interpreting engineering drawings, OEM manuals, and maintenance standards. Team leadership, problem-solving, and decision-making abilities. Strong planning, analytical, and cost-control skills. Qualifications & Experience Qualification : B.E./B.Tech (Mechanical Engineering) or equivalent. Experience : 8–12 years for Dy. Manager / 12–15 years for a Manager in Mechanical Maintenance of Bar Mill / WRM in an Integrated Steel Plant.
Job Description Job Description Sr. Manager/Manager Utility Area (Crane, Pump House) Department: Steel Melting Shop (SMS) Location: Integrated Steel Plant 0.75 MTPA capacity Reports to: GM SMS Role Objective: To lead and ensure smooth operation, preventive and breakdown maintenance of all mechanical equipment in the SMS, with special focus on Utility Area (Crane, Pump House) , ensuring maximum equipment availability, safety, and reliability. Key Responsibilities: Lead and manage the mechanical maintenance activities of Utility Area including EOT Cranes, Pump House, Compressors, Cooling Towers, and related auxiliary equipment . Ensure maximum availability and reliability of cranes, pumps, and utility systems through preventive and predictive maintenance practices. Develop and implement maintenance schedules, checklists, and SOPs for utility equipment. Troubleshoot and resolve mechanical issues in cranes (hoisting, long travel, cross travel, gearboxes, brakes, hooks, sheaves, etc.) and pump house equipment (centrifugal pumps, vertical turbine pumps, motors, seals, bearings, couplings, etc.). Monitor performance parameters (vibration, temperature, flow, pressure) and ensure timely corrective actions. Lead a team of engineers, supervisors, and technicians to achieve maintenance KPIs (MTTR, MTBF, breakdown reduction, spares cost optimization) . Ensure adherence to safety standards, statutory compliance, and company policies in maintenance activities. Plan and control spare parts inventory for cranes and utility equipment. Drive improvement projects for energy saving, cost reduction, and reliability enhancement. Coordinate with operations, electrical, and instrumentation teams for seamless utility support to SMS production. Lead RCA (Root Cause Analysis) for repetitive failures and implement permanent corrective actions. Key Skills & Competencies: Strong technical expertise in mechanical maintenance of heavy-duty cranes (EOT, ladle, billet cranes, etc.) and industrial pump systems . Hands-on experience in hydraulics, pneumatics, gear drives, bearings, lubrication systems . Knowledge of preventive, predictive, and condition-based maintenance practices . Familiarity with SAP/ERP systems for maintenance planning and reporting. Strong leadership, team management, and decision-making skills . Good communication and inter-department coordination ability. Analytical mindset with a focus on continuous improvement and cost control . Qualifications & Experience: B.E./B.Tech in Mechanical Engineering (mandatory). 1018 years of experience in mechanical maintenance, preferably in Steel Plant – SMS Utilities/Crane & Pump House area . Proven track record of leading utility maintenance teams at managerial level.
Job Description Job Description Sr. Manager/Manager Pump House, Compressor, FES Department: Steel Melting Shop (SMS) Location: Integrated Steel Plant – 0.75 MTPA capacity Reports to: GM – SMS Role Objective: To lead and ensure smooth operation, preventive and breakdown maintenance of all mechanical equipment in the SMS, with special focus on Pump House, Compressor, and Fume Extraction System (FES) , ensuring maximum equipment availability, safety, and reliability. Key Responsibilities: Plan, organize, and monitor maintenance activities for Pump House, Compressors, and FES systems. Lead preventive, predictive, and breakdown maintenance activities to minimize downtime. Ensure implementation of condition monitoring, reliability engineering practices, and root cause analysis for recurring issues. Prepare and monitor annual maintenance budget, spare planning, and inventory control. Coordinate with operations, projects, and other departments for smooth functioning of SMS equipment. Drive continuous improvement initiatives for equipment performance, energy efficiency, and cost optimization. Ensure strict adherence to safety standards, statutory compliance, and environmental norms . Manage and develop the mechanical maintenance team through training, skill enhancement, and performance management. Prepare MIS, reports, and present performance analysis to senior management. Lead CAPEX/OPEX planning for Pump House, Compressor, and FES maintenance activities. Key Skills & Competencies: Strong technical knowledge in mechanical maintenance of Pump House, Compressor, and Fume Extraction System (FES) in a steel plant SMS. Expertise in hydraulics, pneumatics, lubrication systems, and utilities. Proficiency in maintenance management systems (SAP / CMMS preferred). Strong leadership, problem-solving, and decision-making abilities. Knowledge of TPM, RCA, and predictive maintenance tools. Safety-first mindset with strong understanding of statutory & compliance requirements. Qualifications & Experience: B.E./B.Tech – Mechanical Engineering Minimum 10–15 years of experience in mechanical maintenance, with at least 3–5 years in SMS (Pump House, Compressor, FES). Experience in handling large teams and leading maintenance functions at the Manager/Sr. Manager level.
Job Description Sr. Manager/Manager EAF & Hot Metal bay Department: Steel Melting Shop (SMS) Location: Integrated Steel Plant – 0.75 MTPA capacity Reports to: GM – SMS Role Objective: To lead and ensure reliable, safe, and cost-effective mechanical maintenance of the EAF (Electric Arc Furnace) and Hot Metal Bay , achieving high equipment availability, minimizing downtime, and supporting uninterrupted steel production. Key Responsibilities: Maintenance Planning & Execution Prepare preventive and predictive maintenance schedules for EAF, Hot Metal Handling Systems, Ladles, Transfer Cars, and Auxiliary equipment. Ensure timely execution of shutdown and breakdown maintenance with minimum production loss. Implement condition monitoring systems and reliability-based maintenance practices. Equipment Management Oversee mechanical systems of EAF, Hot Metal Bay cranes, ladle handling, slag pots, transfer mechanisms, and cooling systems . Ensure availability of critical spares and consumables in coordination with stores and procurement. Drive equipment modifications and upgradation projects for improving performance and safety. People & Team Management Lead and guide a team of engineers, supervisors, and technicians in SMS mechanical maintenance. Ensure continuous skill development and safety awareness among team members. Foster coordination with operations, E&I, refractory, and production teams. Safety & Compliance Ensure adherence to safety standards during maintenance and operation activities. Implement LOTO, permit-to-work, and other statutory compliance practices. Conduct root cause analysis (RCA) for major failures and implement corrective actions. Continuous Improvement Drive initiatives for reduction in MTBF/MTTR and improvement of OEE. Introduce automation, digitalization, and predictive maintenance tools (vibration, thermography, ultrasound, etc.). Identify and execute cost optimization opportunities in maintenance. Key Skills & Competencies: Strong knowledge of EAF & Hot Metal Bay mechanical systems . Expertise in maintenance planning, shutdown management, and reliability improvement. Familiarity with hydraulics, pneumatics, and cooling systems used in SMS. Strong leadership, decision-making, and crisis management skills. Proficiency in SAP/ERP-based maintenance systems. Safety-focused mindset with knowledge of ISO/OSHAS systems. Qualifications & Experience: B.E./B.Tech in Mechanical Engineering. 12–20 years of experience in Mechanical Maintenance of SMS with expertise in EAF & Hot Metal Bay equipment. Experience in leading a maintenance team in a large integrated steel plant preferred.
Job Description Sr. Manager/Manager CCM Department: Steel Melting Shop (SMS) Location: Integrated Steel Plant – 0.75 MTPA capacity with EAF Reports to: GM – SMS Role Objective: Responsible for managing and ensuring efficient operation, maintenance, and performance of the Continuous Casting Machine (CCM) in SMS, ensuring high-quality billet/slab output, optimized productivity, safety, and cost-effectiveness. Key Responsibilities: Lead the CCM operations including production planning, process control, and manpower management. Ensure quality casting of billets/slabs with minimum rejection and adherence to metallurgical requirements. Oversee the operation & maintenance of CCM equipment including tundish, ladle turret, mold, secondary cooling system, and withdrawal & straightening units. Monitor and control process parameters to achieve targeted yield, productivity, and energy efficiency. Implement and monitor preventive & predictive maintenance schedules for CCM to reduce breakdowns. Coordinate with SMS, QC, and Rolling Mill teams to align production as per rolling schedules. Drive continuous improvement initiatives for cost reduction, efficiency, and product quality. Ensure safety compliance and promote safe working practices across CCM operations. Train and mentor the team for skill enhancement and operational excellence. Key Skills & Competencies: Strong technical knowledge of Continuous Casting Machines (CCM) and steel metallurgy. Expertise in handling mold level control, secondary cooling, breakout prevention systems, and process optimization. Analytical and problem-solving skills with exposure to casting defect analysis and corrective actions. Leadership abilities with focus on team management, cross-functional coordination, and decision-making. Knowledge of automation & control systems (PLC, SCADA, Level-2 automation) in CCM. Commitment to safety, quality, and productivity improvements. Qualifications & Experience: B.E./B.Tech in Metallurgy/Mechanical/Electrical Engineering (Metallurgy preferred). 12–20 years of experience in SMS operations, with at least 8+ years in CCM operation/maintenance. Experience in integrated steel plant SMS operations preferred.
steel/processrotational/generalJOB DESCRIPTION Job Title : Assistant Manager/Deputy Manager Department : DRI Mechanical Maintenance Job Purpose Responsible for ensuring smooth operation, preventive and breakdown maintenance of all mechanical equipment in the DRI Plant. The role focuses on maximizing equipment reliability, minimizing downtime, and ensuring safe and cost-effective maintenance practices. Key Responsibilities Plan, execute, and monitor preventive, predictive, and corrective maintenance of mechanical equipment in the DRI Plant. Troubleshoot and resolve breakdowns in critical equipment like kilns, cooler, conveyors, blowers, pumps, gearboxes, fans, compressors, and rotary equipment. Prepare and implement maintenance schedules to reduce unplanned downtime. Maintain records of equipment performance, breakdown analysis, and maintenance history. Coordinate with operations and other departments to ensure minimal production disruption. Ensure inventory management and availability of critical spares. Identify opportunities for equipment modification, upgradation, and reliability improvement. Implement and monitor safety procedures during maintenance activities. Lead a team of engineers, supervisors, and technicians to execute maintenance jobs effectively. Monitor AMC/contractor activities for quality and compliance. Drive cost optimization initiatives in maintenance without compromising reliability and safety. Key Skills & Competencies Strong knowledge of rotary and static equipment in DRI plants. Hands-on experience in mechanical maintenance of kilns, rotary equipment, bearings, lubrication, and hydraulics. Expertise in root cause analysis (RCA) and troubleshooting. Knowledge of preventive and predictive maintenance practices. Familiarity with SAP / ERP systems for maintenance planning. Good leadership, planning, and execution skills. Strong focus on safety and quality. Problem-solving mindset and ability to work under pressure. Qualifications & Experience Education : B.E. / B.Tech in Mechanical Engineering (Diploma holders with relevant experience can also be considered). Experience : Assistant Manager: 6-8 years in mechanical maintenance (preferably in DRI / steel / process industry). Deputy Manager: 8-12 years in mechanical maintenance with exposure to DRI operations. Work Conditions Plant-based role with rotational / general shift. Requires physical presence in plant areas during breakdowns and shutdowns. Involves coordination with multiple departments and contractors.
Job Description Position Name: Logistics - Manager Designation: Manager Grade: E2 Qualification: Graduate/Postgraduate Years of Experience: 13 - 18 years of experience in logistics management, Age Range: 30 - 40 years Extra Skills/Soft Skills: Proficiency in SAP S/4 HANA, Ariba, and any ERP software & Knowledge of MS Office. Roles and Responsibilities: 1. Logistics Operations Management: Oversee the entire logistics operations, including inbound and outbound transportation of materials and finished goods. Ensure timely and efficient movement of goods while minimizing transportation costs. Monitor logistics performance and resolve issues to maintain smooth operations. Government Laisoining, process improvement, Cost Saving, Expertise in complete SCM operation, Weighbrige Management. Knowledge of Railway Sitting, Port. Compliance with industries resolution and company policy. MIS, data analysis Techno Commercial business accumance. Manage RM, FG, Weighbrige. Collaboration with cross functional. Department management of sales, Raw material Procurement, etc. Transportation management. 2. Vendor and Transport Management: Develop and manage relationships with transporters, freight forwarders, and other logistics service providers. Negotiate contracts and ensure adherence to agreed terms, including pricing and service levels. Conduct regular performance evaluations of logistics vendors. 3. Inventory and Supply Chain Coordination: Collaborate with stores, procurement, and production teams to ensure the timely availability of materials. Optimize inventory movement and storage solutions to support operational efficiency. Monitor stock levels during transit to avoid delays or shortages. 4. Logistics Planning and Optimization: Develop and implement logistics strategies to streamline operations and reduce costs. Analyze logistics data and KPIs to identify areas for improvement and implement solutions. Plan and execute efficient routes, transportation modes, and schedules. 5. Regulatory Compliance and Safety: Ensure compliance with local and international transportation and logistics regulations. Implement safety measures for material handling and transportation to prevent accidents and losses. Maintain documentation for audits and regulatory purposes. 6. Budget and Cost Control: Manage logistics budgets and identify cost-saving opportunities without compromising service quality. Monitor expenses and ensure cost efficiency in all logistics operations. 7. Reporting and Documentation: Prepare and present reports on logistics performance, costs, and operational issues to senior management. Maintain accurate and detailed records of all logistics activities, including shipment tracking and inventory movement. 8. Team Leadership and Development: Lead and manage the logistics team to ensure alignment with organizational objectives. Provide training and development opportunities for team members to enhance their skills. Foster a culture of continuous improvement and teamwork. 9. Crisis and Risk Management: Develop contingency plans to address disruptions in logistics operations, such as delays or shortages. Identify and mitigate risks related to transportation and material handling.
JOB DESCRIPTION Position Name: CPP Maintenance Engineer Position Code: CPP - 303 Department: Captive Power Plant (CPP) Sub-Department: Mechanical Maintenance Grade: F1/F2 Reporting to: CPP Maintenance Manager Role Objective: To ensure the reliable and efficient operation of mechanical systems in the Captive Power Plant through preventive, predictive, and corrective maintenance, supporting plant performance, safety, and sustainability. Role Responsibilities: Develop and execute preventive and predictive maintenance schedules for turbines, boilers, compressors, and auxiliary systems. Conduct equipment condition monitoring using techniques like vibration analysis, thermography, and oil testing. Perform fault diagnosis and implement corrective actions to minimize downtime. Plan and coordinate maintenance shutdowns, overhauls, and emergency repairs. Manage spares inventory, ensuring availability of critical mechanical components. Maintain detailed documentation of all maintenance activities and equipment performance. Prepare reports and assist in tracking KPIs for reliability and maintenance efficiency. Ensure all work complies with safety standards and statutory regulations. Collaborate with vendors for external maintenance services and monitor service quality. Promote and participate in continuous improvement initiatives. Responsible for fostering a respectful and inclusive work environment,free from all forms of harassment and discrimination. ISO (9001, 14001, 45001 & 50001). Ensure adherence to integrated management systems related to quality, environment, occupational health & safety, and energy. Support audits and implement system improvements. Emphasis on customer focus Ensure all operations and maintenance activities are aligned with customer expectations and statutory/regulatory requirements. Responsibilities related to process effectiveness and efficiency Enhance plant uptime, reduce operational costs, and continuously improve maintenance strategies. Contribution to OH&S objectives Implement and monitor health and safety practices. Ensure incident reporting, hazard identification, and corrective action implementation. Responsibilities related to environmental aspects and impacts Identify, control, and mitigate environmental risks. Ensure compliance with environmental obligations and promote pollution prevention. Contribution to environmental objectives and targets Support sustainability initiatives and contribute to achieving site-wide environmental goals. Understand and comply with the organization's Energy Policy Continuously seek energy-saving opportunities, optimize operational energy usage, and support energy performance initiatives. Competencies: Mechanical Equipment Maintenance Reliability-Centered Maintenance Fault Analysis and Resolution ISO and Safety Standards Compliance Planning and Scheduling Key Skills: CHP / Turbine / Boiler Maintenance Condition Monitoring Techniques CMMS or SAP Maintenance Module Maintenance Documentation Vendor Coordination Abilities: Troubleshoot and resolve mechanical issues promptly Plan and execute shutdowns effectively Communicate clearly with technical and non-technical teams Work under pressure during emergencies Analyze data for performance improvement Knowledge: Mechanical systems in power plants Preventive & predictive maintenance tools BOE norms (preferred) Energy conservation techniques Factory Act and EHS compliance Interested Candidates can share their Resumes at mmk@lloyds.in
Position Name: Engineer/Sr.Engineer WHRB DCS Operation Position Code: CPP - 602 Department: Captive Power Plant (CPP) Sub-Department: Boiler Operations WHRB Grade: F1/F2 Reporting to: Deputy General Manager - Boiler Operations Role Objective: To operate and monitor Waste Heat Recovery Boilers (WHRB) through the Distributed Control System (DCS), ensuring safe, efficient, and reliable steam generation while complying with environmental and safety standards. Role Responsibilities: Operate and monitor WHRB equipment and systems to ensure efficient steam generation. Monitor critical boiler parameters, including pressure, temperature, and water levels via DCS. Conduct start-up, normal operation, and shutdown as per OEM procedures and SOPs. Manage flue gas dampers and maintain optimal steam generation from waste heat gases. Perform routine inspections, troubleshooting, and minor maintenance of boiler and associated equipment. Assist in preventive and breakdown maintenance activities. Maintain and document operational data, logbooks, MIS reports, and maintenance records. Ensure compliance with EHS policies and applicable regulatory requirements (MPCB, Factory Act, etc.). Report abnormalities immediately and assist in root cause analysis and resolution. Collaborate with maintenance, instrumentation, and control room teams for effective operations. Responsible for fostering a respectful and inclusive work environment,free from all forms of harassment and discrimination. ISO (9001, 14001, 45001 & 50001). Ensure adherence to integrated management systems related to quality, environment, occupational health & safety, and energy. Support audits and implement system improvements. Emphasis on customer focus. Ensure all operations and maintenance activities are aligned with customer expectations and statutory/regulatory requirements. Responsibilities related to process effectiveness and efficiency: Enhance plant uptime, reduce operational costs, and continuously improve maintenance strategies. Contribution to OH&S objectives: Implement and monitor health and safety practices. Ensure incident reporting, hazard identification, and corrective action implementation. Responsibilities related to environmental aspects and impacts Identify, control, and mitigate environmental risks. Ensure compliance with environmental obligations and promote pollution prevention. Contribution to environmental objectives and targets Support sustainability initiatives and contribute to achieving site-wide environmental goals. Understand and comply with the organization's Energy Policy Continuously seek energy-saving opportunities, optimize operational energy usage, and support energy performance initiatives. Competencies: Boiler & WHRB Operation Knowledge Control System (DCS) Operations Field & Equipment Monitoring Emergency Response Handling Team Coordination Compliance & Documentation Key Skills: WHRB Operation & Monitoring DCS Interface and Troubleshooting Safety Compliance SOP & Permit Systems Boiler Inspection & Reporting Communication and Coordination Abilities: React quickly to system abnormalities Interpret gauges, DCS data, and technical manuals Work under pressure in shift duties Maintain clarity in documentation and reporting Collaborate across departments for effective operations Knowledge: Waste Heat Recovery Boiler Fundamentals Boiler Codes and Pressure Systems ISO & EMS Awareness Steam-Water Cycle and Thermodynamics Industry Safety & Environmental Regulations Operation of Auxiliary Systems Interested candidates share their resumes at mmk@lloyds.in
Position Name: AGM / DGM HOD (Common – SMS Operations) Department: Steel Melting Shop (SMS) Sub-Department: Common SMS Operations Reporting To: Head – Steel Melting Shop / Plant Head Role Objective: To lead and oversee overall SMS operations (EAF, LF, VD, CCM, RMHS, HM Handling, Scrap Yard, and auxiliary sections) ensuring safe, efficient, and reliable steelmaking performance in alignment with production, quality, cost, and safety goals of the organization. Role Responsibilities Provide leadership to all SMS operation functions (melting, secondary metallurgy, casting, and material flow). Ensure achievement of daily, monthly, and annual production targets within quality norms. Coordinate inter-departmental activities between Operations, Electrical, Mechanical, Instrumentation, Quality, and RMHS. Optimize process parameters for EAF, LF, VD, and CCM to improve yield, specific consumption, and cycle times. Oversee RMHS, Scrap Yard, HM Handling, and auxiliary sections to ensure uninterrupted supply to SMS. Monitor and control process deviations, defects, and bottlenecks to achieve consistent product quality. Implement cost-reduction initiatives: energy optimization, yield improvement, and refractory life enhancement. Ensure strict compliance with safety rules, hot metal handling protocols, LOTO, and high-risk area controls. Lead manpower planning, skill development, training, and team performance evaluations. Review KPIs: furnace productivity, casting speed, yield, consumption indices, and downtime. Drive technological improvements, automation upgrades, and digitalization initiatives. Oversee SOP compliance, documentation, logbooks, audit readiness, and system certifications. Manage statutory, quality, ISO (9001, 14001, 45001 & 50001), and environmental compliance. Foster a culture of accountability, discipline, teamwork, and continuous improvement across SMS. Competencies Technical Expertise: EAF/LF/VD/CCM operations, metallurgical process control, refractory knowledge. Strategic Leadership: Multi-area supervision, cross-departmental coordination, decision-making. Process Optimization: Yield improvement, energy reduction, cycle time optimization. Safety Leadership: Strong command over high-risk, safety-critical steelmaking environments. Operational Excellence: KPI management, systematic problem-solving, RCA capabilities. Key Skills Production planning & control for integrated SMS operations. Hands-on knowledge of melting, refining, casting, and material handling workflows. Experience with SAP/ERP for production, inventory, and cost analysis. Strong communication skills to coordinate across multiple departments. Familiarity with automation, SCADA, and advanced steelmaking technologies. Abilities Lead large teams across multiple shifts and high-pressure operational environments. Identify critical process failures and implement timely corrective actions. Drive cultural change, training, and efficiency-focused workforce development. Manage emergencies and ensure safe, stable plant operations. Adapt quickly to production fluctuations or market-driven requirements. Knowledge B.Tech / M.Tech in Metallurgy / Mechanical / Electrical / Production Engineering. 15–25+ years’ experience in SMS operations with strong exposure to EAF, LF, VD, CCM & RMHS. Deep understanding of steel metallurgy, casting defects, and process interactions. Knowledge of safety regulations, ISO standards, and statutory compliance. Certifications: N/A (Can be added as per company requirements)
Position Name: Sr. Manager / Manager Area In-Charge (RMHS / HM / Scrap Yard / Gran-Shot) Department: Steel Melting Shop (SMS) Sub-Department: RMHS / Hot Metal Handling / Scrap Yard / Granulated Shot Reporting To: AGM / DGM SMS Operations Role Objective: To ensure smooth, safe, and efficient operation of RMHS, Hot Metal Handling, Scrap Yard management, and Gran-Shot processing by coordinating manpower, material flow, equipment utilization, and compliance with production, quality, and safety standards. Role Responsibilities Lead and supervise daily operations across RMHS, Scrap Yard, HM Handling, and Gran-Shot areas. Ensure consistent supply of scrap, hot metal, and raw materials to SMS as per production demand. Coordinate unloading, stacking, segregation, processing, and feeding of materials. Monitor operation of conveyors, hoppers, feeders, cranes, loaders, and handling systems. Ensure safe handling of hot metal ladles, slag pots, scrap charging, and raw material movement. Execute and monitor scrap yard operations including sorting, sizing, baling, and charging control. Supervise Gran-Shot handling, storage, screening, and dispatch activities. Minimize material losses, ensure accurate accounting, and reduce handling delays. Coordinate with mechanical, electrical, and automation departments for equipment reliability. Implement SOPs, safety standards, and statutory guidelines across the area. Monitor KPIs: material flow rate, equipment availability, manpower efficiency, and downtime. Ensure proper documentation of shift activities, logbooks, stock records, and movement entries. Drive cost optimization, waste reduction, and improvement initiatives. Adhere to ISO (9001, 14001, 45001 & 50001) & integrated management system requirements. Support environment, OH&S compliance, audits, and continuous improvement programs. Promote a safe, respectful, and inclusive working environment free from discrimination. Competencies Operational Expertise: RMHS, scrap yard, hot metal logistics, and material flow systems. Equipment Knowledge: Conveyor systems, EOT cranes, payloaders, HMCs, stacking/reclaiming systems. Safety and Compliance: Hot metal safety, material handling norms, and LOTO procedures. Team Leadership: Shift handling, workforce deployment, contractor management. Documentation: Strong record-keeping for materials, stock, and shift reporting. Key Skills Hands-on knowledge of logistics, yard management, and material movement planning. Ability to manage multiple sections simultaneously in high-pressure environments. Familiarity with SAP/ERP for material tracking – Preferable. Strong communication and coordination skills with SMS operations. Knowledge of process optimization and cost-saving techniques. Abilities Quick decision-making in critical material shortage or equipment breakdown scenarios. Strong analytical approach to resolving flow bottlenecks. Ability to lead large multi-skilled teams (operators, crane crew, contractors). High focus on safety and compliance in risk-prone operational areas. Flexibility to adapt to production fluctuations and work round-the-clock conditions. Knowledge Diploma / B.Tech in Mechanical / Metallurgy / Production / Industrial Engineering. 8–15+ years’ hands-on experience in RMHS, scrap yard, or hot metal handling in integrated steel plants. Understanding of material logistics, raw material chemistry basics, and scrap processing methods. Knowledge of environmental and safety regulations related to material handling. Certifications: N/A (can be added if required)
Position Name: Sr. Manager / Manager Section In-Charge (CCM) Department: Steel Melting Shop (SMS) Sub-Department: Continuous Casting Machine (CCM) Reporting To: AGM / DGM CCM Operations Role Objective: To lead and control CCM section operations to ensure consistent casting quality, equipment reliability, adherence to metallurgical standards, and smooth coordination across shifts for uninterrupted production. Role Responsibilities Supervise and lead overall operations of assigned CCM section (shift/strand/machine). Ensure stable casting operations by monitoring key process parameters (tundish, mould, SEN, secondary cooling, withdrawal unit). Execute safe start-up, running, and shutdown procedures of CCM. Manage mould and tundish changeovers, refractory planning, and sequence control. Coordinate with SMS production, mechanical, electrical & quality teams for smooth casting. Analyse casting defects, process deviations, and initiate corrective & preventive actions. Ensure adherence to SOPs, safety protocols, and metallurgical quality standards. Lead the shift workforce and ensure proper manpower deployment. Track downtime, log operational issues, and maintain accurate records. Drive continuous improvement initiatives for yield, productivity, and cost optimization. Ensure compliance with ISO (9001, 14001, 45001 & 50001) and integrated management systems. Support OH&S, environmental compliance, and performance improvement goals. Foster a respectful, inclusive, and safe work environment free from any discrimination. Competencies Technical Expertise: CCM equipment, mould & tundish operations, SEN & refractory handling. Process Control: Casting parameters, metallurgical flow, defect management. Quality Focus: Experience in billet/bloom/slab quality standards and root cause analysis. Safety Compliance: LOTO, PPE adherence, safe casting practices. Documentation: Shift reporting, defect logs, downtime recording. Key Skills Strong knowledge of CCM automation, hydraulics, and mechanical interfaces. Experience in process optimization and troubleshooting. Proficiency in ERP/SAP systems – Preferred. Understanding of continuous improvement tools (5S, Kaizen). Effective manpower & shift management capability. Abilities Quick decision-making during critical casting situations. Strong leadership and team handling skills. Analytical mindset for resolving operational and quality issues. Ability to coordinate effectively with SMS production and support teams. Adaptability to new technologies and process upgrades. Knowledge B.Tech / Diploma in Metallurgy / Mechanical / Electrical Engineering. 8–15+ years’ experience in CCM operations in an integrated steel plant. Knowledge of metallurgical behaviour during casting, defect mechanisms, and quality standards. Understanding of refractory, hydraulics, utilities, and automation systems. Certifications: N/A (can be added if required)
Position Name: AGM / DGM CCM (SMS Operations) Department: Steel Melting Shop (SMS) Sub-Department: Continuous Casting Machine (CCM) Reporting To: Head – SMS Operations Role Objective: To lead and manage overall CCM operations to ensure high-quality casting, productivity enhancement, equipment reliability, workforce supervision, and adherence to metallurgical, safety, and operational standards. Role Responsibilities Oversee and control end-to-end CCM operations to achieve consistent, high-quality billets/blooms/slabs. Monitor casting parameters, tundish temperature, mould behaviour, SEN conditions, and secondary cooling distribution. Manage mould, tundish, and refractory planning to ensure smooth, interruption-free casting. Lead defect analysis and corrective/preventive action implementation for quality improvement. Coordinate cross-functionally with SMS, Mechanical, Electrical, and Quality teams. Ensure compliance with operational SOPs, safety norms, and metallurgical standards. Drive continuous improvement initiatives for productivity, yield, and cost optimisation. Supervise shift operations and workforce deployment. Lead commissioning, upgrades, maintenance shutdown planning, and reliability improvement. Prepare and maintain operational reports, downtime analyses, and production records. Ensure a respectful and inclusive work environment, free from any form of harassment or discrimination. Ensure compliance with ISO (9001, 14001, 45001 & 50001) and integrated management systems. Enhance process efficiency, reduce downtime, and continuously improve CCM performance. Support OH&S objectives through incident reporting, hazard identification, and implementation of corrective actions. Identify environmental risks, ensure legal compliance, and promote pollution control. Align operations with the organization’s Energy Policy, focusing on energy optimization and performance improvement. Competencies Operational Expertise: Casting parameters, tundish & mould management, secondary cooling optimization. Technical Expertise: Refractory handling, SEN management, automation interfaces, hydraulics & mechanical systems. Quality Orientation: Defect analysis, metallurgical understanding, continuous improvement. Safety Compliance: Strong adherence to SMS safety norms, LOTO, and safe casting practices. Documentation: Accurate reporting of casting performance, downtime, and quality KPIs. Key Skills Expertise in CCM automation, process controls & hydraulic systems. Strong understanding of billet/bloom/slab quality parameters. Experience in process optimization, troubleshooting, and maintenance coordination. Knowledge of SAP or any ERP system – Preferred. Exposure to reliability improvement, yield optimization, and productivity enhancement. Abilities Strong leadership and team management skills. Ability to take quick decisions under high-pressure casting conditions. Analytical thinking to solve metallurgical and process problems. High learning agility and openness to adopt new technologies. Excellent coordination with cross-functional teams. Knowledge B.Tech / Diploma in Metallurgy / Mechanical / Electrical. 12–20+ years in CCM operations (integrated steel plant preferred). Strong knowledge of metallurgical principles, casting defects, and quality controls. Understanding of mechanical, hydraulic, refractory, and automation systems. Certifications: N/A (if any required, can be added)
Position Name: Assistant Manager / Deputy Manager EAF (Operation) Department: Steel Melting Shop (SMS) Sub-Department: EAF Operations Reporting To: Manager / Sr. Manager – SMS Operations Role Objective To ensure safe, efficient, and consistent operation of the Electric Arc Furnace (EAF), meeting production, quality, and safety targets while optimizing resources and supporting continuous improvement within the Steel Melting Shop. Role Responsibilities Oversee end-to-end EAF operations including charging, melting, refining, and tapping. Execute daily production plans and ensure achievement of heat cycle parameters. Monitor arc stability, slag practices, oxygen/carbon injection, and process control KPIs. Optimize raw material charge mix (scrap, DRI, fluxes, alloys) for productivity and cost. Coordinate with Metallurgy for grade-specific heat instructions and chemistry compliance. Manage shift manpower, ensuring discipline, skill development, and safe working practices. Troubleshoot operational delays, furnace issues, and process deviations. Coordinate with Mechanical, Electrical, and Instrumentation teams for smooth furnace operation. Maintain heat reports, shift logs, delay analysis, and SAP/ERP entries. Ensure adherence to SOPs, safety protocols, PPE rules, and operational risk controls. Foster a respectful, inclusive, and harassment-free work environment. Ensure compliance with ISO 9001, 14001, 45001 & 50001 standards. Support QMS, EHS, and Energy Management initiatives. Contribute to OH&S objectives through hazard identification, incident reporting, and corrective actions. Identify and mitigate environmental risks; support pollution prevention measures. Support sustainability and energy optimization initiatives within SMS. Competencies Technical Expertise: EAF operations, slag practices, oxygen/carbon injection, heat cycle optimization. Process Control: Understanding of metallurgical parameters and melting cycle stability. Troubleshooting: Quick decision-making in real-time furnace deviations. Safety Compliance: Strong adherence to furnace safety, PPE, and emergency protocols. Documentation: Accurate heat records, delay reports, and SAP/ERP entries. Key Skills Strong understanding of EAF operating practices and steelmaking processes. Knowledge of raw material management—scrap, DRI, fluxes, and alloys. Familiarity with quality systems, production planning, and KPI tracking. Good communication and shift management skills. Basic understanding of mechanical/electrical interfaces in furnace operations. Abilities Ability to monitor furnace parameters and take corrective action during operations. Ability to lead shift teams and coordinate with cross-functional departments. Strong problem-solving and analytical reasoning for process issues. Detail-oriented approach for process control and documentation accuracy. Ability to adapt to new practices, technologies, and improvement initiatives. Knowledge Diploma / BE in Metallurgy / Mechanical / Production / Industrial Engineering. Hands-on experience in EAF operations, steelmaking cycles, and melting/refining practices. Understanding of operational safety, SOPs, and metallurgical requirements. Exposure to charge mix optimization, slag practices, and tapping operations. Certifications: Not Mandatory / As applicable.