Engineer/Sr.Engineer - WHRB DCS Operation

Position Name:

Role Objective:

To operate and monitor Waste Heat Recovery Boilers (WHRB) through the Distributed Control System (DCS), ensuring safe, efficient, and reliable steam generation while complying with environmental and safety standards.

Role Responsibilities:

• Operate and monitor WHRB equipment and systems to ensure efficient steam generation.
  
• Monitor critical boiler parameters, including pressure, temperature, and water levels via DCS.
  
• Conduct start-up, normal operation, and shutdown as per OEM procedures and SOPs.
  
• Manage flue gas dampers and maintain optimal steam generation from waste heat gases.
  
• Perform routine inspections, troubleshooting, and minor maintenance of boiler and associated equipment.
  
• Assist in preventive and breakdown maintenance activities.
  
• Maintain and document operational data, logbooks, MIS reports, and maintenance records.
  
• Ensure compliance with EHS policies and applicable regulatory requirements (MPCB, Factory Act, etc.).
  
• Report abnormalities immediately and assist in root cause analysis and resolution.
  
• Collaborate with maintenance, instrumentation, and control room teams for effective operations.
  
• Responsible for fostering a respectful and inclusive work environment,free from all forms of harassment and discrimination.
  
• ISO (9001, 14001, 45001 & 50001).
  
• Ensure adherence to integrated management systems related to quality, environment, occupational health & safety, and energy. Support audits and implement system improvements.
  
• Emphasis on customer focus. Ensure all operations and maintenance activities are aligned with customer expectations and statutory/regulatory requirements.
  
• Responsibilities related to process effectiveness and efficiency: Enhance plant uptime, reduce operational costs, and continuously improve maintenance strategies.
  
• Contribution to OH&S objectives: Implement and monitor health and safety practices. Ensure incident reporting, hazard identification, and corrective action implementation.
  
• Responsibilities related to environmental aspects and impacts Identify, control, and mitigate environmental risks. Ensure compliance with environmental obligations and promote pollution prevention.
  
• Contribution to environmental objectives and targets Support sustainability initiatives and contribute to achieving site-wide environmental goals.
  
• Understand and comply with the organization's Energy Policy Continuously seek energy-saving opportunities, optimize operational energy usage, and support energy performance initiatives.

Competencies:

• Boiler & WHRB Operation Knowledge
  
• Control System (DCS) Operations
  
• Field & Equipment Monitoring
  
• Emergency Response Handling
  
• Team Coordination
  
• Compliance & Documentation
  

Key Skills:

• WHRB Operation & Monitoring
  
• DCS Interface and Troubleshooting
  
• Safety Compliance
  
• SOP & Permit Systems
  
• Boiler Inspection & Reporting
  
• Communication and Coordination
  

Abilities:

• React quickly to system abnormalities
  
• Interpret gauges, DCS data, and technical manuals
  
• Work under pressure in shift duties
  
• Maintain clarity in documentation and reporting
  
• Collaborate across departments for effective operations
  

Knowledge:

• Waste Heat Recovery Boiler Fundamentals
  
• Boiler Codes and Pressure Systems
  
• ISO & EMS Awareness
  
• Steam-Water Cycle and Thermodynamics
  
• Industry Safety & Environmental Regulations
  
• Operation of Auxiliary Systems

Interested candidates share their resumes at mmk@lloyds.in