Lean Coordinator

Key missions of the position:

Responsibilities:

• Responsible for Lean culture promotion across the business unit
• Responsible for 7S journey promotion and implementation
• Responsible for Kaizens execution Approx. 1000 per year
• Coach teammates on Continuous Cost Reduction projects identification and execution; achieve savings > MINR 30 per year
• Coach the cross functional leaders on Value Stream Mapping and execute actions along with them
• Coach the cross functional leaders on Strategic A3 development for Rohtak Site as per Global Wabtec Guidelines  (Safety, COPQ, PPM, BO, COTD and Inventory Turns) 
• Streamline and Improve the MFG, PMD and PED practices
• Challenge and Eliminate questionable practices with CFT
• Coach and Mentor teams on  LT reduction, RFT improvement projects
• Coach and mentor teams on Gold Standard and Brilliant WH initiatives
• Responsible to Develop and Design Lean Processes, improve efficiencies, reduce cost in sustainable way and delight internal and external customer satisfaction.
• Responsible to implement JIT sytem, Kanban system and 2-bin system
• Drive Lean Projects on Warehouse space reduction, Warehouse efficiency improvement (Picking time reduction, no. of manpower reduction, automation activities etc): Packaging Cost reduction, Alternative solutions of packaging etc
• Drive lean projects on Logistics cost reduction: Optimization and consolidation etc..

Education / Skills:

• Full Time Engineering Degree in Mechanical/Automobile/Electrical/Electronics/Production & Industrial Engineering from reputed Institute
• MTech or ME or MBA in Manufacturing/Operations (will be an added advantage)
• Mandatory Lean Six Sigma Black Belt Certification from reputed international body.

Professional Experience

• Minimum 10+ years of relevant experience in Lean Manufacturing, Operations Excellence, World Class Manufacturing from Auto or Heavy Engineering Industry
• Demonstrated skills on VSM, 7s, Kaizens, Kanban and A3 Strategic Thinking implementation
• Hands on experience in ERP & Excel Macro skills
• Analytic & synthesis skill
• Communication skills
• Problem Solving skills: Mandatory: 5Why, RCA, 8D, PDCA, etc
• Organizational & time management skills
• Solid experience of working in multi-functional teams and large-scale projects
• Strong emotional intelligence and relationship building ability
• Solid communication, presentation, facilitation, and discussion skills
• Highly organized and able to remain flexible to the changing business needs
• Strong analytical and problem-solving skills
• Highly data-driven and process orientated
• Self-motivated/ Go getter/ Self Driven/ Needs minimum supervision
• Demonstrated commitment for process improvement