Instrumentation & Controls Engineer

Support operations and maintenance activities through the development and execution of centralized engineering services for existing upstream and downstream business units/manufacturing facilities globally, provide technical expertise on all engineering subject matter pertaining design in discipline area and to Ensure design and engineering compliance with relevant codes, standards, and Company Standards.

• Provide troubleshooting and reliability improvements for upstream, midstream and downstream business units manufacturing facilities to maintain safety, availability, and reliability of instrumentation systems while optimizing cost.
• Develop and execute instrument surveillance programs.
• Collect data using computer maintenance management systems (CMMS) or other available data sources.
• Analyze maintenance records to determine instrument failure rates, availability / reliability calculations, bad actor / failure modes identification, and program effectiveness / cost analysis.
• Integrate maintenance and process data into holistic understanding of instrument/process control performance.
• Utilize risk-based work selection techniques to identify and justify maintenance/improvement items for inclusion in annual and periodic maintenance plans and events.
• Coordinate, Monitor and handle discipline design and engineering with EPC Contractor as per project
• expectation and complete the same within the time frame.
• Review and approval of EPC Contractors work and ensure compliance with Project Specifications, relevant codes and standards and best industry practices in compliance with the contractual review periods.
• Guide less experienced engineers on standards, worksheets, design calculations, software, requisitions, technical bid evaluations, technical queries, etc.
• Participate in the development and maintenance of Global Procedures, Software, and Standards.
• Attend IC equipment FATs, as required.
• Participate in HAZOP, SIL, and Classification Studies, as required.

• Assist in closing out HAZOP action items
• Provide construction, pre-commissioning, and commissioning, Turnaround (Shutdown) Support as required.
• Develop equipment strategies/maintenance plans for instrumentations and control systems taking into
• consideration safety integrity level (SIL) assessment, Verification industry standards, regulatory requirement, and manufacturer recommendations. Support on Functional Safety assessment / Management studies.
• Review, update, and develop IC technical documentation / drawings including piping and instrumentation diagrams (PIDs), cause and effect, and control narratives.
• Execute control system and safety instrumented system (SIS)/ programmable logic controller (PLC) life cycle management programs which include system inventory, obsolescence plans, managing spare parts and upgrade/replacement planning.
• Support control system and safety instrumented system (SIS)/ programmable logic controller (PLC)
• Maintenance and test planning as required, software upgrades, emergency shutdown (ESD) testing, offline and online testing, and coordination of activities with/without plant shutdowns.
• Create and Support Management of Change (MoC) activities for IC scope.
• Basic understanding of Cybersecurity Requirement for Control System as per Industry standards

Skills and Qualifications

• Bachelor of Engineering Degree from recognized university in Instrumentation and Controls, Electrical/Electronics.
• Minimum 3 years of experience in application of instrumentation and controls engineering in oil and gas, Refining or Petrochemical industry for projects or operations.
• Minimum 3 years experience in selection, sizing and application of pressure/temperature/ flow/ level instruments, control valves, shutdown valves, etc.
• Familiarity with Industry standards, Country-specific regulations (CSR), and local codes.
• Should have work permit to work in India.
• Familiarity of Cybersecurity and Functional Safety in Process Industry as per Industry standards.

• Demonstrated experience in selection, application, and data sheet specification of field hardware including pressure/temperature/ flow/ level instruments, control valves, shutdown valves, etc.
• Experience in preparing specifications, selection, applications, configuration/programming of Safety Instrument Systems.
• Understanding of the impact of equipment sparing, redundancy, reliability, availability, maintainability, and maintenance cost in support of Operations Excellence and Capital efficiency
• Working knowledge of complex instrument systems, such as machinery control systems, vibration monitoring systems, custody transfer metering, fired heater burner management, Tank gauging system etc.
• Able to review, evaluate, and update cause and effect, piping and instrumentation diagrams (PIDs), logic and architecture diagrams and control narratives.
• Proficient in data collection and analysis with common database and software data analysis tools such as SAP, Analytics for excel and tableau.
• Certification in Functional Safety from recognized institution
• Certification in Cybersecurity as per industry standard from recognized institution
• Strong verbal and written communication skills in English.