Injection Molding Programmer/Operator

PLC Injection Molding Programmer/Operator (Male)

Location: Ambala Cantt, Haryana

Experience: Minimum 2+ years

Salary: Up to 25,000 INR per month

We are seeking a skilled and experienced male PLC Injection Molding Programmer/Operator to join our manufacturing team in Ambala Cantt. The ideal candidate will have a strong understanding of injection molding processes, proficiency in PLC programming, and the ability to operate and troubleshoot injection molding machinery efficiently.

Responsibilities:

• PLC Programming & Optimization:
• Program and modify PLC logic (e.g., Ladder Logic, Function Block Diagram) for injection molding machines to control process parameters such as temperature, pressure, speed, and cooling time.
• Optimize existing PLC programs to improve cycle times, reduce material waste, enhance product quality, and increase overall equipment efficiency (OEE).
• Diagnose and resolve programming-related issues and machine malfunctions.
• Maintain accurate documentation of PLC programs and parameter settings.
• Machine Operation & Setup:
• Set up and operate various types of injection molding machines (e.g., horizontal, vertical) according to production schedules and specifications.
• Perform mold changes, including securing molds, connecting utilities, and setting up auxiliary equipment (e.g., robots, material loaders).
• Adjust and fine-tune process parameters to achieve desired product quality and dimensional accuracy.
• Monitor machine operations, detect and diagnose product defects, and make necessary adjustments to maintain quality standards.
• Troubleshooting & Maintenance:
• Troubleshoot and resolve mechanical, electrical, and hydraulic issues related to injection molding machines and ancillary equipment.
• Perform routine preventive maintenance on machines and molds to ensure optimal performance and minimize downtime.
• Identify and report complex issues requiring higher-level technical support.
• Quality Control:
• Conduct in-process quality checks and inspections of molded parts to ensure they meet specifications and quality standards.
• Identify and segregate non-conforming products.
• Maintain accurate production records, quality logs, and deviation reports.
• Safety & Housekeeping:
• Adhere strictly to all safety protocols, including lockout/tagout procedures and the use of personal protective equipment (PPE).
• Maintain a clean, organized, and safe work environment.
• Teamwork & Communication:
• Collaborate effectively with production supervisors, quality control teams, and maintenance personnel.
• Provide technical support and guidance to other operators as needed.

Required Skills and Qualifications:

• Minimum 2+ years of hands-on experience as a PLC Programmer/Operator in an injection molding environment.
• Proficiency in PLC programming languages (e.g., Ladder Logic, FBD) and experience with relevant PLC brands used in injection molding.
• Strong understanding of injection molding processes, plastic materials (thermoplastics, thermosets), and tooling.
• Demonstrated ability to set up, operate, and troubleshoot injection molding machines.
• Familiarity with quality inspection techniques and tools (e.g., calipers).
• Ability to read and interpret engineering drawings and specifications.
• Excellent problem-solving and analytical skills.
• Strong attention to detail and a commitment to quality.
• Good communication and interpersonal skills.
• ITI/Diploma in Plastic Technology, Mechatronics, Electrical, or a related field is preferred.
• Physical ability to stand for extended periods, lift up to 25 kg, and perform tasks involving bending, kneeling, and reaching.

Preferred (but not mandatory) Skills:

• Experience with robotic systems used in injection molding (pick-and-place robots).
• Knowledge of lean manufacturing principles or Six Sigma methodologies.

Job Types: Full-time, Permanent

Pay: ₹15,000.00 - ₹25,000.00 per month

Benefits:

• Health insurance
• Leave encashment

Experience:

• Injection Molding Programmer/Operator: 3 years (Required)

License/Certification:

• Injection Molding Programmer/Operator (Required)

Location:

• Ambala, Haryana (Preferred)

Work Location: In person