Asst Mngr Quality/ Wiring harness/ Special Cable Assembly/ Automotive

Position Overview:

The Assistant Manager Quality (Automotive -Special Cable Assembly) is responsible for ensuring the highest quality standards in the production of automotive cable assemblies (harnesses, high-voltage cables, etc.). The role involves process compliance, IATF 16949 implementation, PPAP, 8D reporting, and direct customer (OEM) interaction to resolve quality issues and drive continuous improvement.

Key Responsibilities:

Quality Systems & Compliance:

• Ensure adherence to IATF 16949, VDA 6.3, and customer-specific quality requirements.
• Lead internal & external audits (customer, certification, and process audits).
• Maintain quality documentation (Control Plans, PFMEA, Work Instructions, MSA, SPC).

PPAP & APQP Leadership:

• Oversee PPAP (Production Part Approval Process) submissions for new projects.
• Review and approve Process Flow Diagrams, PFMEA, Control Plans, MSA, and capability studies (Cp/Cpk).
• Support APQP (Advanced Product Quality Planning) activities for new product launches.

Customer & OEM Interaction:

• Act as the primary quality contact for OEM customers (escalations, audits, and quality reviews).
• Handle customer complaints, lead 8D reports, and ensure effective root cause analysis (RCA) and corrective actions (CAPA).
• Conduct customer-facing quality reviews and present improvement plans.

Process & Product Quality Assurance:

• Monitor special cable assembly processes (cutting, crimping, soldering, testing) to ensure defect-free production.
• Implement IPC/WHMA-A-620 standards for cable and harness assemblies.
• Drive Six Sigma & Lean methodologies (DMAIC, PDCA) to reduce PPM and improve yield.

Supplier & Internal Quality Coordination:

• Work with suppliers to resolve incoming material defects and improve quality performance.
• Conduct quality training for production teams on standards, defect prevention, and best practices.
• Lead cross-functional teams (Engineering, Production, Procurement) for quality improvements.

Who you are

Desired Skills and Qualifications:

• Bachelors degree or Regular Diploma in Electrical/ Mechanical/ Industrial Engineering or related field.
• Hands-on experience with special cable assemblies (Harnesses, HV cables, etc.).
• Strong background in IATF 16949 implementation, VDA 6.3 audits.
• Expertise in PPAP, APQP, PFMEA, Control Plans, MSA, SPC.
• Proficient in 8D reporting, 5Why analysis, and CAPA implementation.
• Knowledge of IPC-620, ISO 9001, and UL/CSA standards (for automotive cables).
• Strong communication & negotiation skills for handling OEM customers.
• Excellent in Problem-solving (Six Sigma Green/ Black Belt certification preferred).
• Leadership ability to drive quality culture across teams.

Preferred Additional Skills:

• Experience with high-voltage (EV/HEV) cable assembly quality standards.
• Knowledge of automotive cybersecurity & functional safety (ISO 26262).
• Familiarity with Industry 4.0 (AI/ML in defect detection, digital quality management systems).