VMC – Setter cum Operator

Kannan Tools & Dies

Position Overview

The Big VMC Setter cum Operator is responsible for setting up, operating, and monitoring large-size Vertical Machining Centers used for machining heavy, oversized, and high-precision components.

The position requires strong technical expertise, hands-on machining skills, and the ability to handle large components safely and efficiently.

Key Responsibilities

1. Machine Setup & Job Preparation

• Set up VMC machines with correct fixtures, tools, tool holders, and reference points.
• Load NC programs and verify machining sequences.
• Perform dry-run checks to avoid collisions and confirm safe machining paths.
• Set work offsets, tool offsets, and adjust machining parameters as required.

2. Machining Operations

• Operate VMC machines for milling, drilling, tapping, pocketing, profiling, and complex milling operations.
• Execute machining operations as per process sheets, drawings, and instructions.
• Monitor cycle times, cutting conditions, and tool behavior.
• Achieve consistent production output without rejection or rework.

3. Dimensional Inspection & Quality Control

• Inspect components using precision measuring instruments:
• Vernier, micrometer
• Height gauge, bore gauge
• Dial indicators
• Angle plates, profile gauges
• Thread plug gauges, thread ring gauges
• Conduct first-piece and in-process inspections coordinating with line inspectors.
• Ensure compliance with dimensional tolerances, GD&T, and surface finish requirements.
• Coordinate with QA for final inspection and resolve quality issues.

4. Tooling Management

• Set and adjust tool lengths, cutter compensation, and offsets.
• Replace worn-out inserts and tools in coordination with Tool Room.
• Suggest improvements in tooling strategies to reduce cycle time and improve tool life.
• Maintain proper handling and storage of fixtures, tools, and accessories.

5. Machine & Process Monitoring

• Monitor machine conditions, coolant levels, spindle behaviour, vibration, and alarms.
• Report machinery issues to Maintenance immediately.
• Identify machining problems and implement corrective actions.
• Ensure smooth machine operation and minimal downtime.

6. Safety, Housekeeping & Discipline

• Follow all safety procedures and PPE requirements.
• Maintain clean and organized workstations following 5S standards.
• Handle heavy tools, fixtures, and workpieces safely.
• Report hazards, near misses, or unsafe practices.

7. Documentation & Reporting

• Maintain production logs, tool usage sheets, inspection records, and job cards.
• Record deviations, tool changes, and machine downtime.
• Provide shift handover details to ensure continuity.
• Update ERP/MIS entries when required.

Required Qualifications

Education

• ITI (Machinist/Fitter) / Diploma in Mechanical, Production, or related trade.
• Basic CNC programming knowledge is an added advantage.

Experience

• 2–6 years of experience as a CNC VMC operator or setter.
• Experience in aerospace/medical/precision machining industries preferred.
• Hands-on experience with Fanuc/Siemens/Mitsubishi controllers.

Skills

• Strong knowledge of VMC machine setup and CNC operation.
• Ability to read engineering drawings and interpret GD&T.
• Good understanding of cutting tools, fixtures, and machine parameters.
• Skilled in using precision measuring instruments.
• Strong troubleshooting ability and attention to detail.

Facilities : Accommodation , Food , Cab & Uniform Shoes

Benefits : PF/ESI/Attendance Incentives / Yearly Bonus

Shift : Rotational Shift

Contact : Mr. SATHYAPRAKASH HR - (8973481715 - 9043330782)

Job Types: Full-time, Permanent

Pay: ₹18,000.00 - ₹25,000.00 per month

Benefits:

• Food provided
• Provident Fund

Ability to commute/relocate:

• Kovilpalayam, Coimbatore, Tamil Nadu: Reliably commute or planning to relocate before starting work (Required)

Education:

• Secondary(10th Pass) (Required)

Experience:

• VMC OPERATIOR: 3 years (Preferred)

Work Location: In person