VMC Machine Operator

  Job Description for VMC Turning Operator ·       Read and interpret engineering drawings, GD&T, and 3D CAD models for precision mould components. ·       Setup and operate Vertical Machining Centres (VMC) for manufacturing mould parts (cavities, cores, inserts, plates, electrodes, etc.). ·       Select cutting tools, holders, and fixtures for machining operations. ·       Load and set job, zero points, tool offsets, and work offsets correctly. ·       Monitor machining process, cycle time, and part accuracy. ·       Optimize feeds, speeds, and depth of cut to achieve required surface finish and dimensional tolerances. ·       Perform in-process inspection using Verniers, micrometers, bore gauges, height gauges, and surface testers. ·       Maintain machining records, tool life logs, and daily production sheets. ·       Carry out preventive maintenance like lubrication, coolant level check, chip removal, and cleaning. ·       Ensure machine shop safety and maintain workplace cleanliness. ·       Coordinate with tool room, design, and quality departments for process improvements.     Roles and Responsibilities of Design Head ·       Develop CNC programs for VMC machines using CAM software (MasterCAM, UG NX, or similar). ·       Setup VMC machines including job loading, fixture alignment, tool setting, and offset calibration. ·       Select appropriate tools, cutting conditions, and machining strategies for different materials. ·       Simulate and verify CNC programs to eliminate errors before production. ·       Optimize tool paths for machining efficiency, tool life, and surface finish. ·       Perform trial runs and validate first-off components against drawing specifications. ·       Troubleshoot machining issues and make corrections in programs or setups. ·       Maintain program library, setup sheets, and documentation as per company norms. ·       Collaborate with design, tool room, and quality teams for manufacturability improvements. ·       Train and guide operators for smooth execution of production.