Job Description for VMC Turning Operator · Read and interpret engineering drawings, GD&T, and 3D CAD models for precision mould components. · Setup and operate Vertical Machining Centres (VMC) for manufacturing mould parts (cavities, cores, inserts, plates, electrodes, etc.). · Select cutting tools, holders, and fixtures for machining operations. · Load and set job, zero points, tool offsets, and work offsets correctly. · Monitor machining process, cycle time, and part accuracy. · Optimize feeds, speeds, and depth of cut to achieve required surface finish and dimensional tolerances. · Perform in-process inspection using Verniers, micrometers, bore gauges, height gauges, and surface testers. · Maintain machining records, tool life logs, and daily production sheets. · Carry out preventive maintenance like lubrication, coolant level check, chip removal, and cleaning. · Ensure machine shop safety and maintain workplace cleanliness. · Coordinate with tool room, design, and quality departments for process improvements. Roles and Responsibilities of Design Head · Develop CNC programs for VMC machines using CAM software (MasterCAM, UG NX, or similar). · Setup VMC machines including job loading, fixture alignment, tool setting, and offset calibration. · Select appropriate tools, cutting conditions, and machining strategies for different materials. · Simulate and verify CNC programs to eliminate errors before production. · Optimize tool paths for machining efficiency, tool life, and surface finish. · Perform trial runs and validate first-off components against drawing specifications. · Troubleshoot machining issues and make corrections in programs or setups. · Maintain program library, setup sheets, and documentation as per company norms. · Collaborate with design, tool room, and quality teams for manufacturability improvements. · Train and guide operators for smooth execution of production.
Job Description for CNC Turning Operator · Read and interpret technical drawings, understand Geometric Dimensioning & Tolerancing and 3D CAD models for injection mould components. · Setup and operate CNC turning machines to produce mould components including nozzles, neck inserts, cores, and cavities, Etc. · Monitor machine performance and ensure continuous and efficient operation during production cycles. · Select appropriate tools and cutting parameters for turning operations on hardened and pre-hardened material. · Optimize cutting speeds, feeds, and depth of cuts for surface finish and dimensional accuracy, especially for sealing areas and threaded elements in moulds. · Strong understanding of CNC lathe operation and programming basics (FANUC or Siemens controls). · Use measuring tools like Verniers, micrometres, bore gauges, surface testers, and height gauges to inspect parts. · Maintain machining logs, and tool life record as per company norms. · Conduct preventive maintenance tasks such as lubrication, Coolant level, Chip removal, cleaning, and alignment checks. · Maintain cleanliness in the machine area to ensure safe and efficient work conditions. · Collaborate with design, tool room, and quality teams for feedback and process improvements. Roles and Responsibilities of Design Head · Responsible for the management of all design activities including RFQ (request for Quotation) Design freeze / release. Design verification/product validation (DV/PV) testing and Computer aided engineering (CAE) and reverse engineering (RE). · Lead the team to create a range of 3D models and 2D models for several proposal /production and development system, product and component using CAD. · Approve 3D designs, 2D drawings, BOMs (Bill of material), and ensure alignment with manufacturing capabilities. · Present design, cost, changes, and budgetary information effectively to senior and provide regular progress report. · Responsible for Mould design and costing for Preform mould (hot runner & hot plate) ISBM, Caps & Clouser mould, Extrusion Blow mould, Blow mould. · Participate in customer technical discussions, design approvals, and problem resolution related to mould performance. · Collaborate with project management, tool room, production, and customer support teams to align design deliverables with production schedules. · Maintain a complete database of Design checklists, revision history, tolerance charts, bill of materials. · Assing work to team and follow up to complete the project on time. · Strong analytical and decision-making abilities. · High attention to detail with problem-solving attitude.