Thermal CFD Analyst (Battery Thermal - 3D)

1 - 3 years

3 - 5 Lacs

Posted:1 week ago| Platform: Naukri logo

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Job Type

Full Time

Job Description

Qualification:

ME / M.Tech / BE: Thermal /Heat Power/ Mechanical / Automobile

Experience Range:

1 to 3 Years

Roles & Responsibilities:

  • Perform 3D CFD simulations of battery modules and packs for thermal management and cooling system evaluation.
  • Handle the complete simulation lifecycle:
Pre-processing: Geometry cleanup, meshing, and boundary condition definition.
Simulation Setup & Execution: Solver settings, run monitoring, and troubleshooting.
Post-processing & Analysis: Extraction of thermal maps, temperature distribution, flow behavior, pressure drops, and result interpretation.
  • Conduct correlation and validation against test data to ensure accuracy and model reliability.
  • Provide solution recommendations based on CFD results to improve thermal performance and cooling efficiency.
  • Collaborate with global counterparts for alignment on simulation objectives, model assumptions, result discussions and design suggestion.
  • Ensure adherence to simulation quality criteria and document all aspects of the workflow
  • Maintain simulation templates, methods, and process improvements for battery CFD activities.
Must Have:
  • 2+ years of hands-on experience in thermal CFD simulations of battery packs/modules.
  • Experience in battery electrical-thermal simulation
  • Proficiency in CFD tools such as STAR-CCM+, Fluent, or equivalent 3D solvers.
  • Expert in EV battery thermal management and cooling methods, with experience in 3D thermal modeling to guide design decisions across key battery components.
  • Ability to define correct boundary conditions, material properties (e.g., anisotropic conductivity), and heat generation profiles.
  • Expertise in post-processing and generating meaningful engineering reports and visualizations.
  • Experience with result plausibility checks, bug identification, and solver troubleshooting.
  • Knowledge of quality metrics to ensure accurate CFD models.
  • Strong analytical thinking, technical judgment, and problem-solving skills.
  • Good communication and team collaboration skills, with the ability to work across regions and functions.
  • Flexible to attend early/late meetings with global teams or travel occasionally if needed.
  • Good interpersonal skills, Communication skills, presentation skills and Team player
  • Good Analytical skills, Research oriented mindset, learning attitude & self-driven personality
  • Strong knowledge of CFD theory & domain.
  • Flexibility for international travel.
Good to Have:
  • Exposure to simulation scripting for automation (e.g., Python, Java macros in STAR-CCM+).
  • Knowledge of preprocessing tool, space claim, NX, CATIA for CFD modelling
  • Understanding of battery cell behavior, electro-thermal coupling, or aging effects in CFD.
  • Awareness of industry standards (e.g., UN 38.3, ISO 12405) related to battery safety and testing.
  • Familiarity with simulation method development and template creation.
  • Automotive industry experience preferred.
  • Strong Knowledge in Automotive domain & functionality.

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