Sr. Manager/Manager - Section I/C CCM (SMS Operations)

Position Name:

Department:

Sub-Department:

Reporting To:

Role Objective:

To lead and control CCM section operations to ensure consistent casting quality, equipment reliability, adherence to metallurgical standards, and smooth coordination across shifts for uninterrupted production.

Role Responsibilities

• Supervise and lead overall operations of assigned CCM section (shift/strand/machine).
  
• Ensure stable casting operations by monitoring key process parameters (tundish, mould, SEN, secondary cooling, withdrawal unit).
  
• Execute safe start-up, running, and shutdown procedures of CCM.
  
• Manage mould and tundish changeovers, refractory planning, and sequence control.
  
• Coordinate with SMS production, mechanical, electrical & quality teams for smooth casting.
  
• Analyse casting defects, process deviations, and initiate corrective & preventive actions.
  
• Ensure adherence to SOPs, safety protocols, and metallurgical quality standards.
  
• Lead the shift workforce and ensure proper manpower deployment.
  
• Track downtime, log operational issues, and maintain accurate records.
  
• Drive continuous improvement initiatives for yield, productivity, and cost optimization.
  
• Ensure compliance with ISO (9001, 14001, 45001 & 50001) and integrated management systems.
  
• Support OH&S, environmental compliance, and performance improvement goals.
  
• Foster a respectful, inclusive, and safe work environment free from any discrimination.
  

Competencies

• Technical Expertise:

  CCM equipment, mould & tundish operations, SEN & refractory handling.

• Process Control:

  Casting parameters, metallurgical flow, defect management.

• Quality Focus:

  Experience in billet/bloom/slab quality standards and root cause analysis.

• Safety Compliance:

  LOTO, PPE adherence, safe casting practices.

• Documentation:

  Shift reporting, defect logs, downtime recording.

Key Skills

• Strong knowledge of CCM automation, hydraulics, and mechanical interfaces.
  
• Experience in process optimization and troubleshooting.
  
• Proficiency in ERP/SAP systems – Preferred.
  
• Understanding of continuous improvement tools (5S, Kaizen).
  
• Effective manpower & shift management capability.
  

Abilities

• Quick decision-making during critical casting situations.
  
• Strong leadership and team handling skills.
  
• Analytical mindset for resolving operational and quality issues.
  
• Ability to coordinate effectively with SMS production and support teams.
  
• Adaptability to new technologies and process upgrades.
  

Knowledge

• B.Tech / Diploma in Metallurgy / Mechanical / Electrical Engineering.
  
• 8–15+ years’ experience in CCM operations in an integrated steel plant.
  
• Knowledge of metallurgical behaviour during casting, defect mechanisms, and quality standards.
  
• Understanding of refractory, hydraulics, utilities, and automation systems.
  
• Certifications: N/A (can be added if required)