Job Purpose
To coordinate all maintenance related activities of whole viscose plant to facilitate smooth operations, equipment M/T in the plant, improving MTTR & MTBF of equipments and centralized utility system adhering to safety and environmental standards as prescribed . Handling of maintenance engineers in general/shifts and contract labor. Preparation and monitoring of revenue budget, new scheme and implementation of new developmental schemes in respective area.
Job Context & Major Challenges
Job Context: Grasim Cellulosic Division (GCD) is a part of Pulp & Fibre business under Grasim Industries Ltd. The plant has been set up in GIDC (Gujarat Industrial Development Corporation) near Vilayat village of Bharuch Dist. (Gujarat) with the state-of-art technology to strengthen the global leadership position of the Aditya Birla Group in the man-made cellulosic fibres sector by providing customers with both standard fibres (Grey) as well as high-end speciality fibres (Modal & Micro-Modal)The foundation of the plant was laid in June 2011 with an installed capacity of 360 TPD of Viscose Staple Fibre supported by 180 TPD Carbon Di-suplhide plant, 360 TPD Sulphuric Acid plant and 96 MW power plant having (3 X 32 MW Extraction CUM condensing STG + 3 X 175 TPH steam Boilers+ 1 X 200 TPH fuel handling plant+ 2 X 150m3/hr stream of D M Water plant).The most modern technology of GCD, Vilayat plant gives it a competitive edge in the export market as its primary objective was to redefine the Cellulosic Fiber – in terms of quality, cost and its applications.The Group's Pulp and Fibre business is on top of the league in the VSF sector globally, factoring an aggregate view of its financials, margins, geographical spread, horizontal and vertical integration, product mix and market presence. With the capability to offer the entire range of Cellulosic fibre under the umbrella brand of "Birla Cellulose", Grasim has positioned itself as a dependable supplier of Cellulosic fibers for "Feel, Comfort and Fashion" across global markets. To penetrate into niche market segments and to grow further, GCD has ventured into the production of high performance viscose fibers aptly named Modal & Micro Modal.
Job Challenges
- Compliance of preventive maintenance schedule of all equipment.
- Attending breakdown of equipments timely and improving uptime of equipment.
- Condition monitoring schedule compliance.
- Ensure job completion within a desired time frame .and available manpower.
- Availability and proper use of PPE to have zero incident at work place.
Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1 QUALITY To maintain consistent quality of intermediate product of viscose plant as per norms.To plan organize and implement maintenance plan to ensure continuous and smooth operation of plant .Organize and execute preventive maintenance as per schedule.Implement corrective actions.Ensure job completion with available manpower .Plan and execute improvement.KRA2 Cost To plan the maintenance cost for viscose department and execute all maintenance activity within the budgeted cost and timeCarry out life value analysis.Take corrective actions.KRA3 Spare management Prepare timely spare requirements.Review spare consumptionsReview availability of sparesCheck ordering specifications and seek sanction.
