Product Monitor

Qualification:

• Diploma / ITI / CIPET in Plastics, Polymer (or )Mechanical Engineering

Minimum 1 to 2 years of experience in extrusion-based manufacturing (WPC, WPE, PVC, Pipe) ( Immediate Joiners preferred).

Shift: Rotational (Day / Night as per schedule)

Key Responsibilities:

1. Product & Process Monitoring:

• Continuously monitor the extrusion line parameters and ensure products are within specified limits.
• Take and record product readings (length, diameter, thickness, weight, density, etc.) at defined intervals.
• Check product surface finish, colour shade, and dimensional accuracy.
• Verify process parameters against the approved process sheet and inform the shift incharge of deviations.

2. Log Book & Data Management:

• Maintain and update shift log books for product readings, machine settings, and production status.
• Record hourly production, scrap generation, and downtime accurately.
• Ensure timely online QC reading entry in ERP / manual log sheets.
• Maintain daily shift summary reports and hand them over at shift closure.

3. Quality Control & Testing:

• Perform in-process QC tests (density, impact, colour, gloss, dimensions, etc.) as per QC frequency chart.
• Ensure only QC-approved products move to the next stage or warehouse.
• Identify and segregate non-conforming or rejected products, tagging them properly.
• Support QA team during internal and external audits or trials.

4. Scrap & Rejection Control:

• Record and report scrap generation with reasons (e.g., bubble, burn, dimension issue, etc.).
• Ensure scrap is collected, weighed, and disposed of as per standard procedure.
• Assist in root cause analysis for high rejection or deviation cases.

5. Production & Inventory Coordination

• Monitor raw material and consumables availability at the line (additives, masterbatch, packaging, etc.).
• Coordinate with store / warehouse for material issuance and return.
• Maintain daily consumable stock records (gauges, packing rolls, tapes, etc.).
• Support in-house and warehouse closing activities for production and stock reconciliation.

6. TPM, 5S & Safety

• Implement and sustain TPM practices on the shop floor (Autonomous Maintenance, Cleaning, and Inspection).
• Maintain proper 5S (Sort, Set, Shine, Standardize, Sustain) in assigned work area.
• Ensure all measuring instruments and gauges are calibrated and handled properly.
• Follow all safety and PPE protocols during production monitoring.

7. Shift Closure & Handover

• Prepare shift-end reports including production achieved, rejection, downtime, and observations.
• Ensure line clearance, housekeeping, and documentation before shift handover.
• Communicate clearly with the next shift regarding any pending issues or process changes.

Skills & Competencies:

• Knowledge of extrusion processes (WPC / WPE / PVC / Pipe)
• Familiarity with basic QC testing methods and instruments
• Good observation and documentation skills
• Basic understanding of TPM, 5S, and ISO systems
• Computer literacy for data entry and reporting
• Team player with discipline and responsibility

Job Types: Full-time, Permanent, Fresher

Pay: ₹15,000.00 - ₹20,000.00 per month

Benefits:

• Food provided
• Health insurance
• Leave encashment
• Paid sick time
• Paid time off
• Provident Fund

Work Location: In person