Process Engineer - Weld Line Facility Planning and Process Study

As a Welding Engineer (Process) in the Body Engineering Division at the Gurgaon/Manesar Plant, your role will involve working on Body in white DMU, Weld line facility planning, process study, procurement, Installation, Commissioning, SOP & Ramp-up support. You will be responsible for the following: - Experience with Product DMU and BIW structure to identify concerns related to Manufacturability, Joining, and Datums study for jigs/equipment reuse. You will define Tolerance & Matching quality fit and finish. - Preparation of Weld line process plan based on Engineering and Production BOM. You will also develop jig planning sheets & tack spots planning. - Preparation of Weld Line specification for new model Introduction including Line Concepts, Layout, Cycle time & Man/Machine Utilization. - Planning for Material space, trolleys, supply of material to line side & material handing equipment. - Procurement of weld Jigs/Equipment based on technical specifications and Procurement procedures. - Buy off of weld lines, mechanical, and electrical installation, audit robot programs, and line trials for product validation. - Providing SOP & Ramp-up support, line productivity & efficiency improvement. - Working on cost down related & Kaizen approach in welding line solutions. Your technical competencies should include knowledge of Welding process, Gun study, layout optimization, spot planning, and JPS. You should have detailed Knowledge of Weld Body structure, exposure to 2D Drawings, and preferably 3D Jig design. Hands-on experience with different trials during new model development and proficiency in software like MS Office, Auto CAD, Uni-graphics, RobCAD, PD/PS, OLP(Fanuc robot) & Virtual simulation is required. You should also be familiar with CAE analysis mechanical structures and Robot teaching experience (Fanuc/Kawasaki make). In terms of behavioral competencies, you are expected to be target-oriented, possess Good Analytical Skills, Excellent interpersonal, communication & presentation skills, and be a Team player with Networking skills. Your inclination to delve into details of each task at hand, and exposure to 5 why, 3G, and 3K analysis will be beneficial.,