NPI Process Engineer

• Work with manufacturing and QA teams to review new part drawings and identify potential manufacturability concerns.
• Analyse part complexity, tolerances, and material specifications to determine the most appropriate manufacturing processes for prototyping and production phases.
• Utilize quality engineering and reliability techniques like FMEA (Failure Mode and Effects Analysis) and DFMEA (Design FMEA) to identify and mitigate potential quality risks during the design and manufacturing stages.
• Develop and implement a streamlined NPI process that minimizes design cycle time and reduces overall costs.
• Continuously improve the NPI process through data analysis and feedback from internal teams.
• Create process flow charts for new parts, outlining the sequence of manufacturing operations.
• Develop detailed operation sheets, including input materials, processing steps, outputs, and quality control points.
• Select appropriate equipment and machinery for each manufacturing process, considering factors like capacity, capability, and cost.
• Design production layouts optimizing workflow and minimizing material handling.
• Develop routing sheets outlining the movement of parts between operations.
• Specify tooling requirements for each process, ensuring compatibility and part quality.
• Design inspection plans for both in-process and final quality control, utilizing appropriate gauges and measurement techniques.
• Collaborate with the manufacturing and QA teams to ensure clear communication and successful implementation of developed processes.
• What Makes you Eligible

You are where our search ends if you hold

Bachelors or masters degree in mechanical.

• Preference will be given to Masters (Mechanical or Production)
• Minimum 3+ years of experience in NPI process engineering within a manufacturing environment.
• Excellent problem-solving and analytical skills.
• Effective communication and collaboration skills.

Must have Skills:

Strong understanding of various manufacturing processes (e.g., machining, forming, assembly).

• Doing red line markups for drawings.
• Design, review, APQP, PPAP, Control plan, Process plan etc.
• Hands on -NPD.
• Proficient in quality engineering and reliability principles (FMEA, DFMEA, Six Sigma).
• Experience working remotely and effectively communicating with geographically dispersed teams.
• Proficiency in using CAD software and basic knowledge of CAE (Computer-Aided Engineering) tools would be beneficial.