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NPD Sheetmetal

NPD Sheetmetal

Fleetguard Filters

12 - 20 years

15 - 25 Lacs

Hosur Pune

Posted:1 week ago| Platform:

Apply

Skills Required

Sheet Metal Press Tools Stamping NPD Component Development RFQ Feasibility Studies

Work Mode

Work from Office

Job Type

Full Time

Job Description

Job role :
Sheet Metal tooling and component development
Location
: Pune (Maharashtra) / Hosur ( Tamil Ndu)
Key Performance Indicators :

Design and development of press tools.
Product development (project) completion to agreed / customer due date, Right First Time

Critical Tasks :

Part Feasibility Review
Stagewise Process Design of Stamping Process
Prepare Quality Plan of the product to be developed
Approval for the tool design (Back up calculations to meet the product dimensions, Tool construction)
Manufacturing of tool/ Fixture and Gauges Concepts.
Track the projects for progress of tooling development.
Conduct stage wise PPAP at component manufacturer
Review process costing & give inputs to costing team.
Continual improvements in processes to improve upon Quality , cost , delivery

Skills:

Identification of failure mode / design errors.
Use of process understanding to develop parts of expected quality with min cost & min time to develop the part.
Use of product and process knowledge to build the P FMEA for Tool & Process.
Use of knowledge to make tooling to produce expected quality product with inbuilt poka-yoke, rapid detection systems.
Use of process understanding to make product defect free.
To ensure project completion happens within customer due date time.
Stage wise PPAP, Implementation of IATF 16949.
Identify patterns (pattern recognition), Maintain a database.
To facilitate cost negotiations with suppliers.

Knowledge:

Conceptualize press tool designs and number of stages after receipt of part drawing.
Review of GD&T for manufacturing feasibility.
Understanding of stagewise process design to optimize number of stages and yield improvement.
Cutting operations (blanking, sharing, piercing, trimming).
Bending (V bending, edge bending).
Deep draw Processes
forming processes.
PFMEA, Rapid Detection/ Poka - Yoke
Types and Design Verification of Press Tools
Material Selection as per operation.
Heat Treatment
Tonnage Calculation - Press Selection
Spring back calculation and compensation, blank size calculation
Tool inspection review along with suppliers.

Experience : 12 - 17 Years

Qualification :
BE Mechanical / DME + Tooling

Professional Courses :
Tool design & manufacturig

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