Job goal: Design and development of press tools Product development (project) completion to agreed / customer due date, Right First Time Responsibilities - Part Feasibility review of parts. Stagewise process design for stamping process. Prepare Quality plan of the product to be developed. Approve the Tool design Manufacturing of tool/Fixture / Gauges concept. Track the projects for progress of tooling development. Conduct stage wise PPAP at component manufacturer Review process costing & give inputs to costing team Continual improvements in processes to improve upon Quality , cost , delivery SKILLS: -Identification of failure mode / design errors. Use of process understanding to develop parts of expected quality with min cost & min time to develop the part Use of knowledge to make tooling to produce expected quality product with inbuilt poka-yoke, rapid detection systems Use of process understanding to make product defect free. Qualifications 12-17 years’ experience with BE Mechanical / DME + Tooling Location Pune/Hosur Show more Show less

Job role Sheet Metal tooling and component development Department NPD Function (if applicable) Manufacturing engineering Location Pune Key Performance Indicators 1. Design and development of press tools 2. Product development (project) completion to agreed / customer due date, Right First Time List of Critical Tasks (Without which the KPI cannot be achieved) , Critical Tasks Weightage Knowledge Skill Part Feasibility review of parts. 1. conceptualize press tool designs and number of stages after receipt of part drawing. Identification of failure mode / design errors. Knowledge and Skill (Mapped to each critical task) 2. Review of GD&T for manufacturing feasibility. Stagewise process design for stamping process. Understanding of stagewise process design to optimize number of stages and yield improvement. Use of process understanding to develop parts of expected quality with min cost & min time to develop the part 1. Cutting operations (blanking, sharing, piercing, trimming). 2. Bending (V bending, edge bending). 3. Deep draw 4. forming processes Prepare Quality plan of the product to be developed. 1. P FMEA Use of product and process knowledge to build the P FMEA for Tool & Process. 2. Rapid detection / poka-yoke Approve the Tool design 3. Types of Press Tools Use of knowledge to make tooling to produce expected quality product with inbuilt poka-yoke, rapid detection systems (Back up calculations to meet the product dimensions, Tool construction) 4. Design verification of Press Tools 5. Material Selection as per Operation 6. Heat Treatment 7. Tonnage Calculation - Press Selection 8. Spring back calculation and compensation, blank size calculation Manufacturing of tool/Fixture / Gauges concept. Manufacturing of tools, elements machining, heat treatment. Use of process understanding to make product defect free. Tool assembly. Tool inspection and approval. Track the projects for progress of tooling development. 1. Project Management To ensure project completion happens within customer due date time. 2. Review the tool /Part progress with supplier (Active task management) 3. Tool inspection review along with suppliers. 4. Tool tryout and trouble shooting. Conduct stage wise PPAP at component manufacturer IATF 1649 System knowledge Stage wise PPAP, Implementation of IATF 16949, Quality Documents - APQP , PPAP , FMEA, SPC , MSA Review process costing & give inputs to costing team. Process understanding Identify patterns (pattern recognition), Maintain a database. 1. Draw , forming processes To facilitate cost negotiations with suppliers. 2. Machining processes 3. Coating processes 4. Fabrication Continual improvements in processes to improve upon Quality , cost , delivery Problem solving techniques Understand 1. 7 step problem solving-Data Collection 2. 8 D-Observations 3. 6 Sigma-Patterns through observations. Experience 10-15 years’ experience in similar industry & function (Age 30- 35 years) Qualification BE Mechanical / DME + Tooling Professional Courses Tool design & manufacturing

Job role Leader – New Product Development - Plastics Department Manufacturing Engg Function (if applicable) NPD – Plastics - Development of new projects Location Pune Key Performance Indicators Development of plastic injection parts – Right first time and on time Development of molds, mold try out and Part submission up to PPAP Product development - project completion as per customer agreed targets of Quality, cost, and lead time. Achieving Right First Time. List of Critical Tasks (Without which the KPI cannot be achieved), Knowledge and Skill (Mapped to each critical task) Critical Tasks Knowledge Skill Feasibility review of parts Injection, molded part design review Various plastic raw materials and their processing requirements Conceptualize tool design (2 plate mold, 3 plate molds, HRS systems, various gating considerations, insert molding, sliders, cams, 2 stage ejector systems) Injection molding Process understanding (part wall thickness, drafts etc.) Use of process understanding to develop parts of expected quality with min cost & min time to develop the part Stagewise process design for injection molding process Process flow for injection molded parts Process flow diagram (PFD) Use of process understanding for process design Prepare Quality plan for product development Understanding flow simulation reports and its use for concept design PFMEA Use product and process knowledge to build P FMEA for mold and molding process Approval of injection mold design (back up calculations to meet the part dimensions, mold construction, molding machine selection) Types of molds, mold construction Tonnage calculation; molding machine selection Cycle time estimation Raw material processing conditions & limitations Mold design Checklist Use of knowledge to make molds to produce expected quality parts Experience (No. of years & required field experience) 12-18 years’ experience in similar industry & function Age 33 - 40 years Qualification BE Mechanical, PG Tooling – Premium Institute Professional Courses (preferred) Tool design & manufacturing, NTTF, GTDC