Shift In-charge- Maintenance

Job Goal:

Responsibilities:

• Preventive maintenance of all production machines
• Predictive maintenance of all production machines
• Break down maintenance of all production machines.
• Daily check points to be attend regularly & keep track of those to understand the abnormalities.
• Check the availability of consumables & ensure availability - required for production like all dispenser seals, cutters, ink jet printer consumables, paint booth chemicals, grease, oils etc. As per daily check list as Production should not suffer for shortage of maintenance consumables
• Maintaining machine spares as per machine manufacturer & based on past experience most likely wear out parts,
• Make proper entries of spares consumed & received (Spares stock) by updating records of daily consumed & receipt of spares
• Do proper analysis for breakdown & give inputs to higher authority (CAPA - for breakdown above 30 mins breakdown) by observing at gamba.
• Perform breakdown analysis & trouble shootings both electrical & mechanical by reading machine manufacturer manuals.

• Resolve Mechanical, Pneumatic & Hydraulic breakdowns of the machines with the help of available machine drawings.

• Update day to day documents maintenance and comply with requirements of EMS & IATF, legal along with evidence for all audits
• Use of LOTO & PPE as per LOTO procedure sheet mentioned on machines.

KNOWLEDGE :

• Safety requirements while attending any machine break down both for electrical and mechanical e.g., LOTO, PPE required while working on heights
• Importance of PM, necessary tools for PM, reading history sheet to link PM schedule.
• Use of predictive maintenance tools like vibration meters, stethoscope & machine parts functioning
• Machine wise consumable requirement as per manufacture recommendations, based on past experience, consumption rate
• Spares supplier list, lead time of spares, identification of critical & non-critical spares as per manufacturing recommendation & past experience
• Spares receipt & consumption registers.
• Identification of repetitive problem & analysis of the problem in 5W1H or 8D format.
• Machine operation & its function.
• Reading & understanding of electrical circuits & drawing.
• Utility equipment’s list & its functions required for HSSL & element line & its distribution system.
• Documents update like daily register of breakdowns, IATF, ISO 14001 etc.
• LOTO & PPE equipment, use of stacker for working at height above 4M etc.

EXPERIENCE

• Should have hands on experience of around 8 to 10 years in machine maintenance

  department of assembly plant or manufacturing industries on below types of machines.

• Mechanical maintenance of PLC based Special purpose machines.

• Utilities like D.G. Sets, Air compressors, Cooling towers, Transformers, HT/LT switchgears
• Hydraulic & Mechanical presses.
• Material handling equipment’s & conveyors
• Ovens & furnaces.

Qualification

• B.E/Diploma (Mechanical /Mechatronics)

  / NTTF

Nandur, Pune