Mechanical Engineer - Wind Turbine Generator (WTG) - Operation & Maintenance
We are seeking a highly skilled and experienced Mechanical Engineer with a strong background in the Operation & Maintenance (O&M) of Wind Turbine Generators (WTG). The ideal candidate will possess over 3+years of hands-on expertise in ensuring the optimal performance, reliability, and longevity of wind energy assets. This role is crucial for maximizing energy conversion and minimizing maintenance requirements through proactive and reactive technical interventions.
Responsibilities:
- Lead and execute all types of mechanical work during WTG commissioning, including HSS assembly and disassembly from gearboxes, and the fixing of all mechanical components.
- Perform scheduled preventive maintenance (PM) activities on WTGs, including tower torquing, pre-tensioning, laser generator alignment, and troubleshooting of centralized automatic lubrication systems (CALS).
- Conduct predictive maintenance activities, including noise and vibration analysis, and endoscopy inspections of critical components like gearboxes.
- Perform root cause analysis (RCA) of critical component failures and implement effective prevention strategies.
- Execute troubleshooting and repair of all mechanical and electrical issues in WTG systems, with a strong focus on gearbox-oriented issues such as LSS cap oil leak arresting.
- Manage and account for materials timely in stores, ensuring Non-Conformance Reports (NCRs) are raised for all defects.
- Update and implement the latest software programs for Wind Turbines, controllers, and SCADA systems.
- Maintain accurate records and perform SAP work activities, including NCRs, Purchase Requisitions (PR), Purchase Orders (PO), Goods Receipt Notes (GRN), Stock Transfer Orders (STO), and creating/completing scheduled or unscheduled breakdown work orders.
- Strictly adhere to Permit-to-Work (PTW) and Lockout/Tagout (LOTO) procedures, and Standard Operating Procedures (SOPs) as per HSE requirements.
- Report all HSE incidents and implement Corrective and Preventive Actions (CAPA).
- Ensure proper usage of Personal Protective Equipment (PPE), tools, and tackles, with a thorough understanding of WTG grease applications.
- Maintain comprehensive WTG, HT, BOP, and vehicle logs according to company requirements.
- Conduct safe run/Handover Takeover (HOTO) inspections of newly installed WTGs, including drive train vibration analysis, motor replacement, and lift wire rope replacement.
- Inspect and manage conditional storage of wind turbine components at the site.
- Analyze WTG data to implement proactive measures and optimize turbine performance.
- Periodically review manuals to ensure qualitative work and perform unscheduled activities such as gearbox oil changes, gearbox endoscopy, and yaw & pitch drive oil replacement.
- Supervise major activities like generator and blade replacement, generator DE & NDE bearing replacement, and yaw caliper brake pad replacement.
- Perform special activities including Generator DE & NDE bearing inspection & replacement, ABB & LS Generator Slip ring Drum replacement, Torque Limiter replacement, PM3000 Converter replacement with hose pipe modification, Coupling replacement, Brake disc replacement, Brake Caliper replacement, CCU & GCU Unit Mechanical Sealed replacement, Generator Alignment using Laser Alignment kit, and CCU & GCU Unit Radiator replacement.
- Ensure effective utilization of equipment and manpower to maximize operational efficiency.
- Plan and implement preventive maintenance schedules to improve overall equipment reliability and safety.
- Monitor turbines and provide rapid fault response to increase equipment availability.
- Communicate a positive and constructive approach, demonstrating innovation in problem-solving.
- Prepare system-based maintenance data to reduce maintenance costs.
- Review historical records of key machines for repeated breakdowns, performing analysis, and carrying out necessary corrective actions.
Qualifications:
- Bachelor's degree in Mechanical Engineering or a related field.
- 3+ years of experience in operation and maintenance, specifically with Wind Turbine Generators (WTGs).
- Demonstrated expertise in mechanical systems of WTGs, including gearboxes, bearings, braking systems, and hydraulic systems.
- GWO (Global Wind Organisation) certified in Work at Height, First-Aid, Fire Fighting, and Manual Material Handling .
- Proficiency in SAP platform for maintenance and materials management (NCR, PR, PO, GRN, STO, Work Order creation and completion).
- Strong knowledge of PM activity, predictive, preventive, and troubleshooting techniques for Wind Turbines.
- Proven ability to conduct Root Cause Analysis (RCA) and implement preventive measures.
Job Type: Full-time
Pay: ₹800,000.00 - ₹1,500,000.00 per year
Ability to commute/relocate:
- Chennai, Tamil Nadu: Reliably commute or planning to relocate before starting work (Required)
Application Question(s):
- Are you available immediately?
- What is your expected CTC?
Experience:
- Mechanical engineering: 3 years (Required)
- WTG: 3 years (Required)
Location:
- Chennai, Tamil Nadu (Required)
Work Location: In person
