Manufacturing Test Development Engineer_Mysuru

Hiring for leading German based company

Position:

Location:

Yogeswarisugumar@bdo.in

Total yrs of exp:

Current CTC:

Expected CTC:

Notice Period:

About the role:

We are seeking an experienced Manufacturing Test Engineer to own, develop, and sustain automated test and finishing processes across ICT, FCT, EOL, and potting/curing operations for automotive electronic control units (ECUs) and assemblies. You will drive uptime, test coverage, data integrity, and first-time yield, working closely with Production, Quality, R&D, and Suppliers.

Role & Responsibilities:

• Must have exp in manufacturing test engineering for automotive electronics (ECUs, sensors, telematics, BMS, etc.).
• Hands-on expertise with ICT (e.g., Keysight/Teradyne/SPEA/Seica), FCT/EOL testers, and fixture design/maintenance.
• Proficiency in test program development: LabVIEW/TestStand, Python, and/or C/C#/C++; ability to integrate instrumentation and communication stacks.
• Solid understanding of CAN/LIN/Ethernet, UDS diagnostics, flashing/bootloader flows, and boundary scan/JTAG.
• Proven track record improving FPY, reducing false failures, and achieving >98% station uptime.
• Working knowledge of APQP, PPAP, PFMEA, MSA, SPC, IATF 16949/ISO 9001, ESD controls, and JEDEC MSL handling.
• Strong troubleshooting using scopes, DMMs, SMUs, e loads, PSUs, and protocol analyzers; able to read schematics and test coverage reports.
• Min manufacturing test engineering for automotive electronics (ECUs, sensors, telematics,

1. Equipment Ownership & Uptime - Full ownership of ICT (In Circuit Test), FCT (Functional Test), EOL, flashing/programming stations, potting/curing machines, and any inline automation (conveyors, handlers, safety interlocks).

2. Debugging & Rapid Issue Resolution

3. NPI Test Development & Industrialization - Translate specifications/BOM/DFT inputs into test concepts, coverage plans, and test limits; perform ICT coverage analysis and FCT/EOL validation.

• Develop/maintain test programs (e.g., LabVIEW/TestStand, Python, C/C++/C#, boundary scan/JTAG) and integrate instrumentation (DMM, SMU, e load, PSU, scope).

4. Data, Traceability & Analytics

5. Compliance, Standards & Documentation

6. Continuous Improvement & Cost - Improve OEE, cycle time vs takt, and test station throughput; reduce consumable cost/test and energy usage.

7. Safety, EHS & Chemical Handling

8. Training & Cross-Functional Collaboration