Manager /Dy. Manager - SMS - E & I (Utility Area (Crane, Pump House)

Position Name:

Role Objective:

operation, maintenance, and automation

Role Responsibilities:

1. Operations & Reliability

• Ensure reliable operation of

  EOT Cranes

  used for hot metal, ladle, and material handling.
• Oversee

  pump house operations

  including cooling water circulation, DM water system, and auxiliary pumping units.
• Monitor

  transformers, HT/LT motors, switchgear, and drives

  related to crane and pump house operations.
• Supervise SCADA/DCS-based monitoring for pump sequencing and crane automation systems.
  

1. Maintenance & Troubleshooting

• Implement preventive and predictive maintenance schedules for cranes and pump house equipment.
  
• Troubleshoot failures in crane drives, brakes, motors, control circuits, hoist mechanisms, and automation systems.
  
• Diagnose and restore pump house equipment including pumps, VFDs, motors, and instrumentation.
  
• Carry out root cause analysis for major breakdowns and execute corrective measures.
  

1. Automation & Process Control

• Maintain automation logic for pump sequencing, interlocks, and water pressure/flow regulation.
  
• Ensure proper functioning of

  load indicators, encoders, limit switches, sensors, and PLC/DCS-based crane controls

  .
• Work with OEMs/vendors for upgrading control systems, SCADA/HMI, and automation loops.
  

1. Project Execution & Upgradation

• Support installation and commissioning of

  new cranes, drives, and pump house systems

  .
• Implement modernization initiatives including

  VFD retrofits, regenerative drives, energy-efficient motors

  .
• Drive automation upgrades for improved reliability and safety of crane & pump house systems.
  

1. Safety & Compliance

• Ensure strict adherence to

  electrical safety practices, OH&S protocols, and LOTO procedures

  .
• Comply with statutory requirements for

  lifting equipment, load testing, and water system safety

  .
• Align with ISO standards (9001, 14001, 45001, 50001).
  

1. Documentation & Reporting

• Maintain records of crane inspections, load testing, calibration, and pump house maintenance logs.
  
• Document downtime, energy consumption, and reliability performance in SAP/CMMS.
  
• Prepare daily/weekly/monthly reports for management and audit compliance.
  

1. Team Coordination

• Supervise engineers, supervisors, and technicians in utility area (crane & pump house).
  
• Coordinate with SMS operations, mechanical, and refractory teams for uninterrupted plant operations.
  
• Train the team on troubleshooting techniques, safety standards, and best practices.
  

Key Skills & Competencies:

• Strong expertise in

  EOT crane systems

  – electrical drives, motors, brakes, controls, load monitoring, and automation.
• In-depth knowledge of

  pump house systems

  – cooling water, DM water plant, and circulation systems.
• Hands-on experience with

  PLC/DCS/SCADA systems

  for utilities and crane automation.
• Proficiency in

  HT/LT systems, switchgear, transformers, and digital drives

  .
• Strong troubleshooting, analytical, and leadership skills.
  
• Commitment to

  safety, reliability, and energy optimization

  .

Qualifications & Experience:

• B.E./B.Tech in Electrical / Instrumentation Engineering.

• 10-15 Years of Experience in SMS.
  
• Hands-on commissioning and operation experience in

  cranes, pump houses, and utility systems

  .
• Familiarity with SAP/CMMS, ISO systems, and statutory requirements for lifting and utility equipment