Manager WRM E & I

Position Name:

Role Objective:

high-speed area

Role Responsibilities:

1. Operations & Process Reliability

• Ensure reliable functioning of high-speed finishing block drives, laying head, pinch rolls, loopers, and coil handling equipment.
  
• Monitor and control PLC/DCS/SCADA systems for mill speed synchronization and automation interlocks.
  
• Ensure accuracy of instrumentation for speed, load, temperature, and tension control in the high-speed area.
  

1. Maintenance & Troubleshooting

• Execute preventive, predictive, and corrective maintenance of drives, motors, field instruments, and automation systems.
  
• Diagnose and troubleshoot issues in high-speed rolling motors, digital drives, encoders, and sensors.
  
• Ensure quick fault restoration with root cause analysis to reduce downtime.
  

1. Automation & Process Control

• Maintain and fine-tune automation systems for loopers, shears, laying head, pinch rolls, and conveyors.
  
• Collaborate with vendors/OEMs for software logic modifications, drive tuning, and automation improvements.
  
• Implement advanced monitoring systems for real-time performance optimization.
  

1. Safety & Compliance

• Ensure compliance with OH&S, electrical safety protocols, and LOTO practices.
  
• Adhere to ISO standards (9001, 14001, 45001, 50001).
  
• Conduct safety training for engineers, supervisors, and technicians.
  

1. Project Execution & Upgradation

• Support modernization and revamping of high-speed rolling equipment drives and automation.
  
• Implement energy-efficient and digital technologies (Industry 4.0 / IIoT) in WRM.
  
• Coordinate with OEMs for commissioning and optimization of new systems.
  

1. Documentation & Reporting

• Maintain records of drive parameters, calibration data, and maintenance logs.
  
• Prepare daily and monthly performance and downtime reports.
  
• Use SAP/CMMS for tracking maintenance history and planning.
  

1. Team Leadership & Coordination

• Lead and mentor engineers, supervisors, and technicians in the high-speed section.
  
• Coordinate with mechanical, operations, and utilities teams for uninterrupted mill operations.
  
• Provide technical training for skill enhancement in high-speed area systems.
  

Key Skills & Competencies:

• Strong expertise in

  high-speed Wire Rod Mill E&I systems

  .
• Hands-on knowledge of

  digital drives, PLCs, SCADA, and automation systems

  (Siemens / ABB / Allen Bradley).
• Familiarity with

  loopers, laying head, pinch rolls, shears, cooling conveyor, and coil handling systems

  .
• Proficiency in troubleshooting HT/LT motors, encoders, sensors, and field instruments.
  
• Strong leadership, problem-solving, and decision-making skills.
  
• High focus on safety, energy efficiency, and reliability.
  

Qualifications & Experience:

• B.E./B.Tech in Electrical / Instrumentation Engineering.

• 1015 years of relevant experience in E&I in Wire Rod Mill.
  
• Hands-on experience in commissioning and automation of finishing blocks and coil handling systems.
  
• Exposure to SAP/CMMS and ISO systems preferred