Maintenance Manager - Electrical & Instrumentation (E&I)

• Department/Unit: Maintenance
• Reporting To: Head of Maintenance
• Direct Reports: Electrical Supervisors, Instrument Technicians, Electricians

Job Purpose/Summary:

• To lead and manage all electrical and instrumentation maintenance activities across the entire
• copper manufacturing plant, ensuring the reliability, availability, and optimal performance of all electrical systems,
• control systems, and instrumentation through effective planning, execution, and continuous improvement.

Key Responsibilities & Duties:

• Maintenance Strategy: Develop, implement, and optimize electrical and instrumentation preventive,
• predictive, and corrective maintenance programs.
• Team Leadership: Lead, train, and manage a team of electrical supervisors, engineers, and instrument
• technicians. Foster a culture of safety, efficiency, and continuous improvement.
• Troubleshooting & Repair: Oversee complex E&I repairs, root cause analysis of failures in electrical panels,
• motors, VFDs, PLC/DCS systems, and field instruments.
• Control System Management: Ensure the proper functioning and calibration of all process control instruments
• (e.g., sensors, transmitters, control valves) and automation systems (DCS, PLC, SCADA).
• Resource Management: Manage spare parts inventory for E&I components, ensure timely procurement, and optimize stock levels.
• Budget Management: Control the E&I maintenance budget, track expenses, and identify cost-saving opportunities.
• Safety Compliance: Ensure all E&I maintenance activities comply with stringent electrical safety regulations, LOTO procedures, and industry best practices.
• Contractor Management: Oversee and manage external contractors for specialized E&I services or system upgrades.
• Performance Monitoring: Establish and monitor KPIs for E&I reliability, downtime, and maintenance costs.

Prepare performance reports.

• Continuous Improvement: Implement strategies to improve E&I asset performance and reduce recurring failures.
• Coordination: Collaborate closely with Operations, Mechanical Maintenance, and Process Control teams for integrated maintenance planning and execution.

Key Performance Indicators (KPIs):

• E&I Equipment Downtime (%)
• Mean Time Between Failures (MTBF)
• Mean Time To Repair (MTTR)
• Preventive Maintenance Compliance (%)
• Calibration Compliance (%)
• Maintenance Backlog (E&I)
• Safety Incidents during E&I Work

Required Qualifications:

• Bachelor's degree in Electrical Engineering, Instrumentation Engineering, or Electronics Engineering.

Required Experience:

• 12+ years of progressive experience in electrical and instrumentation maintenance in a heavy process industry.
• At least 5 years in a managerial or senior supervisory role.
• Strong experience with high-voltage systems, motors, VFDs, PLC/DCS programming, and field instrumentation.

Required Skills:

• Expertise in industrial electrical systems, automation, and instrumentation.
• Proficiency in CMMS/EAM systems.
• Strong knowledge of various maintenance strategies (PM, PdM, RCM).
• Excellent leadership, troubleshooting, and problem-solving skills.
• Ability to read and interpret electrical schematics, P&IDs, and control logic.
• Solid understanding of electrical safety standards and hazardous area classifications.

Locations - Ahmedabad,Bharuch,Surat,Pune