Lead Production - Plastic Engineering

Role Objective

The required skills for the Production Manager position include expertise in Kaizen, Total Quality Management (TQM), ISO documentation, process safety and audits, 8D reporting for failures, Failure Mode and Effects Analysis (FMEA), CPk and OEE calculations, efficiency data and yield calculations, and customer complaint management. Additionally, desired skills encompass leadership qualities, knowledge of IATF and GMP, techno-commercial acumen, being detail-oriented, and having experience in the polymer compound manufacturing industry.

• Production Management

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• Production planning, sequencing, and scheduling
• Variance analysis
• Man-management
• Budgeting of production
• Planning of raw materials (RM) and packaging items in coordination with the RM procurement team

• Quality Control

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• Manage product quality
• Collaborate with the QC team for Right First Time (RFT)

• Maintenance

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• Collaborate with the plant maintenance team for preventive maintenance (PM) and breakdown (BD)

• Cost Management

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• Focus on cost-effective production
• Reduce wastage and scrap

• Analytical and Planning Skills

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• Analytical approach
• Excellent planning skills

• Technical Skills

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• Knowledge of SAP tools and analytics
• Proficiency in MS tools, especially advanced Excel
• Ensure work is done through created SOPs

The performance evaluation (KRA/KPIs) for the Production Manager position includes metrics such as first pass yield, CPk, OEE, Kg/Man, production capacity utilization, WIP generation and consumption, inventory loss, non-moving and slow-moving stock liquidation, employee training, reduction in changeover time, and 5S implementation. Internally, the role requires collaboration with various entities to ensure smooth production processes, while externally, it involves engaging with contacts necessary for production and quality management. The position demands 15-20 years of relevant experience and a qualification in Mechanical, Electrical, or Chemical Engineering, or CIPET from a reputed organization. Required exposure includes engineering polymer compounding extrusion production processes and automation processes, while desired exposure covers quality control processes of PC/alloy compounds and knowledge of maintenance and logistics. Key skills and competencies include excellent communication and interpersonal skills, cross-functional collaboration capabilities, the ability to meet timelines and lead KRAs of the team, sound knowledge of engineering polymer compounding extrusion processes, controls, feeders, and conveying system automation, and the ability to work with minimal labor.

The required skills for the Production Manager position include expertise in Kaizen, Total Quality Management (TQM), ISO documentation, process safety and audits, 8D reporting for failures, Failure Mode and Effects Analysis (FMEA), CPk and OEE calculations, efficiency dat,a and yield calculations, and customer complaint management. Additionally, desired skills encompass leadership qualities, knowledge of IATF and GMP, techno-commercial acumen, being detail-oriented, and having experience in the polymer compound manufacturing industry.