Lead : Operations Electronics (EVCS , Chakan)

Job Summary

The Lead Operations is responsible for end-to-end operational excellence of automotive electronics manufacturing, covering Production, Manufacturing Engineering, Stores, and Logistics. The role ensures safe, efficient, cost-effective, and high-quality operations while supporting new product introductions, capacity expansion, and customer commitments in line with automotive quality standards.

Key Responsibilities:

1. Production Operations

• Lead day-to-day production operations for SMT, FATP, and related electronics manufacturing processes.
• Ensure achievement of production targets on Safety, Quality, Cost, Delivery, and Morale (SQCDM).
• Drive adherence to production plans, takt time, line balancing, and output commitments.
• Ensure compliance with IATF 16949, ESD, safety, and customer-specific requirements.
• Reduce defects, rework, downtime, and inefficiencies through structured problem-solving.

2. Manufacturing Engineering (ME)

• Lead Manufacturing Engineering for process design, equipment planning, and line commissioning.
• Support new product introductions (NPI), process validation, and industrialization.
• Drive DFMEA/PFMEA, control plans, work instructions, and process capability improvements.
• Ensure robust process readiness for customer audits and SOP.
• Implement automation, poka-yoke, and productivity improvements.

3. Stores & Logistics

• Lead stores, warehouse, and logistics operations including inbound, internal movement, and dispatch.
• Ensure inventory accuracy, traceability, FIFO, and compliance with automotive standards.
• Optimize inventory levels to support production while minimizing working capital.
• Ensure on-time delivery to customers and coordination with supply chain and planning teams.
• Drive digitalization and system discipline (ERP, MES, traceability systems).

4. Capacity Planning & Operational Readiness

• Develop and execute capacity planning strategies aligned with business growth.
• Assess manpower, machine, tooling, and infrastructure requirements.
• Support new business initiatives and customer programs from an operations readiness perspective.
• Ensure smooth ramp-up of new lines and products.

5. Quality, Compliance & Customer Interface

• Work closely with Quality to ensure compliance with QMS and customer requirements.
• Support internal, customer, and certification audits.
• Ensure corrective actions for audit findings are implemented and sustained.
• Act as a key operations interface during customer visits and audits.

6. Continuous Improvement & Cost Management

• Drive Lean, Six Sigma, TPM, and CI initiatives across operations.
• Improve productivity, OEE, yield, and throughput.
• Control operational costs including conversion cost, scrap, and rework.
• Foster a culture of continuous improvement and problem prevention.

7. People Leadership & Organization Development

• Lead, coach, and develop teams across Production, ME, Stores, and Logistics.
• Ensure adequate staffing, skill development, and succession planning.
• Deploy clear KPIs, performance reviews, and accountability mechanisms.
• Promote a strong culture of safety, discipline, and collaboration.

Required Qualifications & Skills:

• Education:

  Bachelor's degree in Engineering. Strong understanding of automotive electronics manufacturing (SMT, FATP)

• Experience:

  At least 12 years of experience in manufacturing operations within the auto electronics industry, with a proven track record in leadership and management.

• Leadership Skills:

  Strong leadership and people management capabilities with experience in interacting with diverse teams.