Industrial Engineer (IE) – Home Textile Industry

Position Title:

Department:

Reports To:

Job Summary:

The Industrial Engineer (IE) in the Home Textile Industry is responsible for optimizing production processes to improve efficiency, reduce costs, and enhance the quality of products. This role involves analysing and evaluating production systems, equipment, and workforce performance, while implementing strategies to streamline operations. The IE works closely with the production, quality control, and planning teams to drive continuous improvement initiatives and meet company targets for productivity and cost-effectiveness.

Key Responsibilities:

• Process Optimization & Efficiency Improvement:

• Conduct detailed analysis of production processes to identify areas for improvement in terms of time, cost, and resource utilization.
• Recommend and implement changes to improve process efficiency and reduce production waste.
• Utilize time and motion studies, layout planning, and other techniques to optimize workflows.

• Production Planning & Scheduling Support:

• Assist in the development and implementation of production plans and schedules to meet customer demands while optimizing resources.
• Analyze production bottlenecks and work with the planning team to devise solutions that meet both operational and customer requirements.

• Cost Reduction & Resource Utilization:

• Develop strategies to improve the efficient use of labor, raw materials, and equipment.
• Propose and implement cost-effective solutions for production processes without compromising quality standards.
• Perform cost analysis to ensure cost targets are met for each product line.

• Capacity & Layout Planning:

• Design and optimize factory layouts to ensure a smooth flow of materials, reduce transportation time, and improve production efficiency.
• Conduct capacity analysis to determine production line requirements and ensure that resources are appropriately allocated.

• Work Measurement & Time Studies:

• Perform time and motion studies to determine optimal cycle times and work standards.
• Establish standard operating procedures (SOPs) for various processes to ensure consistent and efficient operations.

• Quality Control & Continuous Improvement:

• Work closely with the quality control team to identify areas of improvement in product quality and ensure that production processes meet quality standards.
• Implement continuous improvement initiatives (such as Lean, Six Sigma) to enhance product quality and reduce defects.
• Monitor key performance indicators (KPIs) to assess production performance and suggest improvements.

• Equipment Maintenance & Management:

• Assist in the planning and management of preventive maintenance schedules to minimize downtime.
• Evaluate and recommend new equipment or technology to enhance production capacity and efficiency.

• Data Analysis & Reporting:

• Collect and analyse production data to monitor performance, identify trends, and provide actionable insights.
• Prepare detailed reports on production efficiency, cost analysis, and other relevant metrics for senior management.

• Health, Safety, and Compliance:

• Ensure compliance with health, safety, and environmental regulations by conducting safety audits and recommending improvements to work practices.
• Assist in implementing workplace safety programs to ensure the safety of workers and prevent workplace accidents.

• Collaboration & Cross-Functional Support:

• Work with production managers, quality control, and other departments to implement improvements and resolve production issues.
• Provide technical support to teams for the proper utilization of machinery and resources.

Qualifications:

• Education & Experience:

• Bachelor's degree in Industrial Engineering, Textile Engineering,6+years of experience in industrial engineering or a similar role within the textile industry, preferably in home textiles.
• Knowledge of Lean Manufacturing, Six Sigma, or other continuous improvement methodologies is a plus.

• Skills & Competencies:

• Strong understanding of manufacturing processes, production systems, and equipment used in the textile industry.
• Proficient in using industrial engineering tools such as AutoCAD, ERP systems, or time study software.
• Strong analytical and problem-solving skills, with the ability to identify root causes and implement effective solutions.
• Good understanding of cost analysis, budgeting, and financial management.
• Excellent communication skills (both written and verbal) for interacting with various departments and stakeholders.
• Strong organizational and time-management skills, with the ability to manage multiple tasks and projects simultaneously.