Engineer/ Sr. Engineer | Quality/ Metallurgy | Auto Components Mfg.|

Job Description

Requirements: Should have managed tests/ examination like Microstructure Examination, Failure investigation, Heat treatment, FMEA, IATF Core Tools Knowledge, NDT Testing. Candidate should be of metallurgy profile from Automobile/Auto Component or Steel Industry. Job Description: Preparation of Technical delivery conditions for different grades of material. Study MFR from supplier and confirmation on MFR. Supplier communication for Non-conformance, CAPA follow-up. Supplier selection based on quality, section and grade for RM ordering. Supplier Audit and ratings. Study all furnaces behaviour with travelling thermocouple readings, SCADA report Study. Monitoring of hardening cycles and furnace behaviour through hardness readings and Metallurgical inspection, revision in HT cycles. Understanding of characteristic of quenching oil cooling curve. Provide HT cycles for new product development. Online Failure study and root cause analysis. Verification of the reports of microstructure examination of raw material for chemistry, inclusion rating, grain size, microstructure, decarb in RM inward stage and process. Technical discussion with management for any issue or customer complaint. Handling of customer audits. Communication with technical consultant in case of any issue. Study customer standard and confirm the feasibility of mechanical and metallurgical requirements. Study heating parameters of parabolic and HT furnace to achieve desired properties. Provide technical know how to handle new grade starting from RM to Shot peening Detailed failure investigation of new product developed failed parts with proper presentations. Communication with marketing and customer regarding customer complaint Failure investigation and provide failure report (CAPA). Implement and monitoring action taken after CC. To do research in any problem related to metallurgy and provide technical knowhow. Monitoring QA Lab functions. Understanding of working function of Metallurgical microscope, Spectrometer, Vickers hardness testing and XRD. Preparation of checklist, SOP and WI for all lab equipment's. QMS check list for Lab (AMC, calibration plan, Breakdown history etc.). CO - ordination with 3rd party for inspection and testing queries. Participation in thermocouple validation for furnace. Increasing in-house testing facility to reduce dependency on external testing agency. Perform regular check on heat treatment process sheet and ensure for no deviation Monitoring Routine calibration of Laboratory equipment's Participate and accountable for quench media testing and its specific control Work on ISO/IAFT/ QMS activities Practice safe working techniques and adhere to environmental, health and safety (EHS) policies, guidelines, and procedures CQI-9 to be maintained and implemented for Heat Treatment. Any specific skills/competencies required : MS Office, Advanced Excel, Power Point.