Dy. Manager / Manager - Mainteance

Role Overview

CNC and conventional machines, grinding operations, toolroom equipment, and utilities

Key Responsibilities

1. CNC & Conventional Machines

• Lead preventive and breakdown maintenance of CNC machines (VMC, HMC, Turning Centers, SPMs, 5-axis machines).
• Troubleshoot and repair

  Fanuc and Siemens control systems

  including PLC, drives, and motors.
• Oversee installation, commissioning, and calibration of CNC and conventional machines.

2. Grinding Operations (Core Area)

• Manage

  conventional grinding, NC grinding, and CNC grinding machines

  .
• Ensure uptime and accuracy in

  cylindrical grinding, internal grinding, and surface grinding

  machines.
• Lead maintenance of high-precision grinding equipment to support toolroom and production requirements.

3. Toolroom & Special Machines

• Ensure availability of

  broaching machines, gundrill machines, jig boring, milling, turning, and other toolroom equipment

  .
• Oversee maintenance of auxiliary machines:

  shot blasting, deburring, welding, riveting, forging presses, trimming, and cutting machines

  .

4. Utilities & Plant Equipment

• Maintain

  generators, compressors, overhead cranes, HVAC systems, fire hydrant systems, and air handling units

  .
• Ensure statutory inspections, AMC vendor coordination, and energy efficiency projects.
• Implement predictive maintenance schedules for utilities to avoid unplanned downtime.

5. People Leadership & Systems

• Lead and mentor the maintenance team; conduct training on advanced diagnostics and safety.
• Drive

  TPM, 5S, Kaizen, and safety systems

  across the maintenance department.
• Monitor

  MTBF, MTTR, breakdown percentage

  , and ensure >95% equipment uptime.
• Develop and enforce

  SOPs and emergency protocols

  for maintenance activities.

6. Cost & Inventory Control

• Manage spare parts inventory with

  ABC/FSN analysis

  to minimize stockouts and costs.
• Develop local vendors for spares and consumables to reduce lead times and import costs.
• Track maintenance budgets, optimize energy usage, and implement cost-saving initiatives.

Required Skills & Competencies

• Strong expertise in

  Fanuc and Siemens-controlled CNC machines

  .
• In-depth knowledge of

  grinding technologies (conventional, NC, CNC; cylindrical, internal, and surface)

  .
• Experience in maintenance of

  broaching, gundrill, and precision toolroom machines

  .
• Hands-on expertise in utilities:

  generators, compressors, cranes, HVAC, fire safety systems

  .
• Strong leadership, troubleshooting, and vendor management capabilities.
• Familiarity with

  TPM, Kaizen, 5S, and industrial safety standards

  .