Supervise and lead a team of fire personnel, including scheduling, training, and performance evaluation. Conduct regular fire safety inspections of buildings, equipment, and operations. Ensure all fire protection systems (sprinklers, alarms, extinguishers, hydrants) are maintained and functional. Coordinate and lead emergency response operations during fire incidents and other emergencies. Develop and conduct fire drills, evacuation procedures, and fire safety training for employees. Investigate fire incidents to determine causes and recommend preventive measures. Maintain detailed records of inspections, incidents, training, and equipment maintenance. Ensure compliance with fire safety regulations, codes, and company policies. Liaise with local fire departments, emergency services, and safety authorities as needed. Monitor storage and handling of flammable materials to ensure fire prevention.
Develop, implement, and maintain the organization's MIS to ensure accurate and real-time reporting of key business metrics. Oversee the preparation and distribution of daily, weekly, and monthly reports to various departments and senior management. Ensure data accuracy, integrity, and consistency across all reporting platforms. Design and maintain dashboards for business performance monitoring. Analyze data trends and provide insights to management for informed decision-making. Establish and maintain cost accounting systems and procedures for accurate tracking of material, labor, and overhead costs. Review and update cost standards, analyzing variances and taking corrective actions when necessary. Collaborate with other departments to monitor and control project costs, ensuring alignment with budget and financial goals. Perform cost analysis and prepare cost reports to monitor financial performance and support pricing decisions. Conduct regular audits to ensure compliance with costing policies and industry standards. Provide regular cost analysis reports, highlighting variances between actual and budgeted figures, and recommend corrective actions. Support financial forecasting and budgeting processes by providing relevant data and insights. Assist in month-end and year-end closing processes by ensuring accurate costing and reporting entries. Review profitability analysis reports and identify areas for cost optimization.
Design electrical systems, control panels, and wiring layouts to meet the needs of plant equipment, machinery, and automation systems. Develop electrical schematics, control diagrams, and specifications for new systems and upgrades to existing systems. Select and specify electrical components, motors, and control devices in compliance with industry standards. Oversee and participate in the installation of electrical equipment and systems, ensuring the installation meets the engineering specifications, safety standards, and codes. Commission electrical systems, ensuring proper setup, calibration, and functionality before they are fully integrated into the production line. Monitor the performance of electrical systems and conduct routine inspections to ensure continuous operation and identify areas requiring maintenance or repair. Work with control systems (e.g., PLC, SCADA) to optimize production processes and ensure smooth operation. Implement electrical safety procedures and perform risk assessments to ensure safe operation of equipment and systems. Work closely with mechanical, civil, and process engineers to ensure integration between electrical systems and other plant systems. Maintain accurate records of electrical designs, modifications, maintenance schedules, and performance logs.
Oversee billet cutting, reheating, and descaling operations. Ensure billets meet dimensional and surface quality standards. Monitor and maintain billet handling systems such as conveyors, cranes, and furnaces. Coordinate with production planning to align billet preparation with rolling schedules. Troubleshoot process issues and implement corrective actions. Maintain documentation for process parameters, inspections, and maintenance. Lead safety initiatives and ensure compliance with environmental and safety regulations. Train and supervise billet preparation operators and technicians
Oversee and optimize the Pilgering process for manufacturing stainless steel seamless tubes. Ensure the tube reduction process meets required dimensional accuracy, strength, and surface finish standards. Troubleshoot and resolve any issues in the Pilgering process, ensuring minimal downtime and optimal throughput. Implement rigorous quality control measures throughout the production process to ensure that the final products meet high standards of quality, including strength, dimensional accuracy, and surface finish. Monitor and maintain Pilgering machinery and related equipment to ensure optimal performance and longevity Coordinate with production teams to schedule and prioritize the manufacturing of stainless steel seamless tubes. Stay updated on industry trends, new technologies, and best practices related to the Pilgering process and stainless steel tube production. Maintain detailed records of production processes, including process parameters, test results, and any deviations from the standard.
Inspect and verify the quality of raw materials (e.g., scrap metal, alloys) before they are used in the steel melting process. Ensure that all incoming materials meet the required specifications for the production of high-quality steel. Oversee the melting process in furnaces (electric arc furnaces, induction furnaces, etc.) to ensure proper temperature and alloy composition are maintained. Conduct real-time monitoring of parameters like temperature, pressure, and chemical composition to achieve the desired steel grade. Perform sampling of molten steel at various stages to analyze its chemical composition (e.g., carbon, manganese, sulfur, phosphorus content). Use spectrometry and other testing methods to verify that the steel meets the required specifications. Carry out mechanical tests such as tensile strength, yield strength, elongation, and hardness to determine the material properties of the steel. Analyze the results of mechanical tests to ensure steel quality and suitability for its intended use. Perform metallographic analysis to assess the microstructure of steel (grain size, phase composition, etc.) and identify any potential defects. Ensure that the steel’s microstructure aligns with the desired quality standards for strength, ductility, and other performance characteristics. Utilize various non-destructive testing methods such as ultrasonic testing, radiography, and magnetic particle testing to detect surface and internal defects in steel products. Collaborate with the production team to resolve any issues identified through NDT
As an Engineer in the Toolroom department of our Pipe Plant in Jhagadia, you will be responsible for supporting the team in various technical tasks. You will be involved in the planning, designing, and execution of tooling and other related activities. You will be expected to apply your knowledge of engineering principles and practices to solve complex problems and improve our processes. Design and develop tools, jigs, fixtures, dies, and molds based on product and process requirements. Collaborate with product design and manufacturing teams for new tooling solutions. Conduct preventive and corrective maintenance of tools to minimize production downtime. Repair worn or damaged tools to restore functionality and accuracy. Work closely with production, quality, R&D, and maintenance teams. Support production during tool trials, new product launches, and problem-solving activities. Operate and supervise CNC machines, lathes, milling, grinding, and EDM machines for tool fabrication. Ensure proper machining practices for precision and quality. Maintain an organized inventory of tools, spare parts, and consumables. Keep detailed records of tool drawings, modifications, maintenance logs, and calibration data. Ensure all tooling operations comply with workplace safety and environmental regulations. Promote and follow best practices in safe handling and storage of tools and materials
Supervise and coordinate the daily activities of the AOD team, including operators and technicians. Monitor and control the Argon Oxygen Decarburization process to achieve desired steel chemistry and quality standards. Ensure compliance with all safety, health, and environmental regulations and company policies. Oversee process parameters such as temperature, pressure, and gas flow to optimize production efficiency. Troubleshoot operational issues and implement corrective actions promptly to minimize downtime. Collaborate with maintenance, quality control, and engineering teams to support equipment reliability and process improvements. Maintain accurate records of production data, process variables, and safety checks. Train and mentor AOD operators to enhance skills, safety awareness, and operational excellence. Participate in continuous improvement initiatives to boost productivity, reduce waste, and improve product quality. Manage shift schedules, work assignments, and performance evaluations for team members
Oversee the operation and preventive maintenance of all utility systems: Boilers and steam distribution Air compressors and compressed air systems Chillers, cooling towers, and HVAC systems Water treatment (RO, softeners) and ETP/STP Electrical distribution systems (LT/HT panels, DG sets) Ensure continuous and efficient supply of all utility services to the plant. Monitor and optimize energy consumption (electricity, steam, water, fuel). Implement energy-saving projects and initiatives in coordination with energy auditors or consultants. Maintain records for energy usage and prepare reports for management review. Ensure compliance with statutory and environmental regulations (pollution control board, boiler inspectorate, electrical safety norms, etc.). Prepare and maintain documents required for inspections and audits. Implement and enforce safety procedures for utility operations. Lead quick troubleshooting and resolution of utility equipment failures. Analyze root causes of recurring problems and drive permanent solutions. Minimize downtime and ensure plant availability. Supervise, guide, and train a team of utility operators and technicians. Plan and schedule manpower for 24x7 utility operations. Conduct performance evaluations and skill development for the team. Maintain up-to-date documentation: equipment history cards, calibration records, maintenance logs, utility consumption data. Maintain inventory of critical spare parts for utilities. Manage AMCs and vendor coordination for utility equipment
Monitor in-process and final inspection of Bright Bars (e.g., diameter, straightness, surface finish, microstructure, mechanical properties). Ensure proper usage and calibration of measuring instruments (e.g., micrometers, roughness testers, UTS machines, etc.). Maintain inspection records and ensure traceability of batches. Support implementation and maintenance of quality management systems. Conduct internal audits and facilitate external audits by clients and certification bodies. Ensure compliance with product and process specifications. Analyze customer complaints (e.g., surface defects, dimensional issues). Coordinate with production and technical teams to identify root causes and implement corrective & preventive actions. Prepare customer complaint reports and ensure timely resolution. Prepare and maintain quality-related documentation such as inspection reports, test certificates, control plans, and SOPs. Submit regular quality performance reports to management. Maintain Material Test Certificates (MTCs) and inspection reports as per customer and regulatory needs. Lead initiatives for process improvement, defect reduction, and cost savings using quality tools . Participate in cross-functional teams for lean, Kaizen, or Six Sigma projects. Guide quality inspectors and technicians. Conduct training on quality standards, inspection techniques, and work instructions.
As a Graduate Trainee in the PPC (Production Planning and Control) department at WSSL (World Steel and Shipping Limited), you will be responsible for assisting in the planning, coordination, and execution of steel production processes. This role is an excellent opportunity for recent graduates to gain hands-on experience in the steel industry and develop a strong foundation in production planning and control.
Monitor and control daily extrusion press operations (billet loading, die setup, extrusion, quenching, etc.). Ensure execution of the production plan to meet quantity, quality, and delivery targets. Minimize press downtime and improve overall equipment effectiveness (OEE). Maintain and monitor key process parameters (temperature, speed, pressure, billet length, etc.). Identify process inefficiencies and work with cross-functional teams to improve cycle times and yield. Implement lean manufacturing and 5S practices on the shop floor. Supervise operators and shift technicians; assign tasks and ensure safe working practices. Conduct regular shift meetings and ensure proper handovers between shifts. Train the team in extrusion best practices and standard operating procedures (SOPs). Ensure products meet customer specifications and quality standards. Work closely with the QA/QC team to address non-conformities and reduce rejection rates. Maintain production and quality documentation, including logbooks and traceability records. Identify and troubleshoot issues related to die setup, billet quality, ram pressure, and extrusion defects. Coordinate with maintenance for planned and unplanned shutdowns. Monitor die life and recommend die reconditioning or replacement as needed. Enforce safety protocols and promote a culture of safe working on the shop floor. Ensure proper handling of high-temperature materials, hydraulic systems, and press-related equipment.
Key Responsibilities 1. Product Costing & Cost Run Ensure accurate and timely product costing including material, labour, and overhead costs. Manage monthly and annual cost runs in SAP CO module. Analyse and validate cost estimates, BOMs, and routings for accuracy and efficiency. Maintain and update standard costing. 2. Budgeting and Forecasting Prepare and coordinate annual and monthly budgets in collaboration with all departments. Monitor actual performance vs budget and highlight significant deviations. Assist in rolling forecasts based on business inputs. 3. MIS Reporting Prepare and publish timely and accurate monthly MIS reports for management. Design and implement dashboards and KPIs for performance tracking. Provide cost and profitability reports by product, department, customer, or geography. 4. Reconciliation & Profit Analysis Reconcile accounting profit with costing profit, identifying reasons for differences. Support month-end closing activities related to cost accounting. 5. Variance Analysis Perform detailed variance analysis (Standard vs Actual costs) for material, labour, overheads, etc. Identify root causes for variances and coordinate with respective departments for explanations. Ensure proper accounting/posting of variances in SAP after getting the approval from respective authority. 6. Cost Audit & Compliance Prepare cost records and documentation for cost audit. Coordinate with cost auditors and provide required data and responses for timely completion of Cost Audit. Ensure compliance with statutory cost accounting standards. 7. SAP CO Module Management Handle master data maintenance, BOM Maintenance, Standard Costing of routings and reporting within SAP CO module. Ensure seamless integration with FI, MM, and PP modules. Work with IT/SAP teams to drive automation and improvements in costing processes. Qualification - ICWA Experience - 10+ Years post qualification.
As a Cost Accountant, your primary responsibility will be to manage product costing, budgeting, forecasting, MIS reporting, reconciliation, profit analysis, variance analysis, cost audit, compliance, and SAP CO module management. You will play a crucial role in ensuring accurate and timely product costing by incorporating material, labour, and overhead costs. This involves analyzing and validating cost estimates, Bills of Materials (BOMs), and routings to maintain updated standard costing. Collaborating with all departments, you will prepare and coordinate annual and monthly budgets, monitor actual performance against budget, and assist in rolling forecasts based on business inputs. Your role will also involve designing and implementing dashboards and Key Performance Indicators (KPIs) for performance tracking, as well as providing timely and accurate monthly Management Information System (MIS) reports. Additionally, you will be responsible for reconciling accounting profit with costing profit, supporting month-end closing activities related to cost accounting, and performing detailed variance analysis for material, labour, and overhead costs. Identifying root causes for variances, coordinating with respective departments for explanations, and ensuring proper accounting/posting of variances in SAP will be key aspects of your role. Furthermore, you will prepare cost records and documentation for cost audit, coordinate with cost auditors, and ensure compliance with statutory cost accounting standards. Managing SAP CO module, including master data maintenance, BOM maintenance, standard costing of routings, and reporting, will also be within your purview. Collaborating with IT/SAP teams to drive automation and improvements in costing processes will be essential. To excel in this role, you should hold an ICWA qualification and possess over 10 years of post-qualification experience. Your expertise in cost accounting, budgeting, forecasting, MIS reporting, reconciliation, variance analysis, cost audit, compliance, and SAP CO module management will be instrumental in contributing to the financial health and performance of the organization.,
Principal Accountabilities* 1. Overall control on SOP of SMS Plant which includes preparation and implementation, Process control, improvisation and Stabilization 2. Carrying out root cause analysis of internal and external complaints to implement suitable corrective and preventive actions by modifying SOPs. 3. Resource planning man machine and material. 4. Manpower planning and development. Establish, monitor, and update quality assurance procedures, protocols, and standards for steel production processes. Ensure compliance with national and international quality standards, industry regulations, and customer specifications. Implement effective strategies for continual improvement, defect reduction, and process optimization. Oversee the inspection and testing of raw materials, intermediate products, and finished products in SMS, Rolling Mill, and Bright Bar processes. Analyze production processes and identify potential quality issues to ensure high-quality output at every stage of production. Review and approve inspection reports, test results, and product certifications. Ensure that all products meet the necessary mechanical properties, surface finish, and other specifications for each type of steel product. Lead investigations of product quality issues and implement corrective and preventive actions (CAPA). Conduct root cause analysis (RCA) of quality-related problems and provide solutions to avoid recurrence. Ensure proper documentation of quality issues, findings, and corrective actions taken. Act as the primary point of contact for quality-related issues with customers, vendors, and regulatory authorities. Monitor customer feedback and quality complaints, ensuring timely resolution and ensuring customer satisfaction. Analyze customer complaints to determine systemic issues and take corrective actions to improve product quality and service. Lead internal and external audits, inspections, and certification processes. Ensure regulatory compliance and documentation for industry certifications. Prepare and present regular quality reports for senior management, highlighting quality performance, trends, and areas for improvement.
As the Quality Assurance Manager, your primary responsibilities will include overseeing the quality assurance procedures, protocols, and standards for steel production processes at the SMS Plant. You will be responsible for ensuring compliance with national and international quality standards, industry regulations, and customer specifications. Your role will involve implementing strategies for continual improvement, defect reduction, and process optimization. Your duties will also include leading the inspection and testing of raw materials, intermediate products, and finished products in the SMS, Rolling Mill, and Bright Bar processes. You will be expected to analyze production processes, identify potential quality issues, and ensure high-quality output at every stage of production. Reviewing and approving inspection reports, test results, and product certifications will be part of your daily tasks. In case of quality-related problems, you will lead investigations and implement corrective and preventive actions to address root causes and avoid recurrence. It will be crucial for you to document all quality issues, findings, and actions taken effectively. Additionally, you will act as the main point of contact for quality-related matters with customers, vendors, and regulatory authorities. Your role will involve monitoring customer feedback and quality complaints to ensure timely resolution and customer satisfaction. By analyzing customer complaints, you will be able to identify systemic issues and take corrective actions to enhance product quality and service. Leading internal and external audits, inspections, and certification processes will also be part of your responsibilities. Ensuring regulatory compliance and maintaining documentation for industry certifications will be essential. You will be required to prepare and present regular quality reports for senior management, highlighting performance, trends, and areas for improvement. Your contribution will play a vital role in maintaining high standards of quality and customer satisfaction within the steel production processes.,
1. Scrap Yard Management : 1. Planning the systematic scrap management 2. Planning placing of scrap as per the type, volume and weight 3. Ensuring availability of space for incoming scrap material 2. Documentation and Records : 1. Maintain proper documents of scrap in-ward and out-ward 2. Providing reports and data to shift in-charge on timely basis. 3. Industrial Safety : 1.Ensure Safe Working Condition ,Safe work practices and Safety culture , 2.Ensure usage of proper PPEs to avoid any accidents and hazards
Plan and execute preventive, predictive, and corrective maintenance schedules for mechanical systems and equipment (e.g., converters, ladle furnaces, cranes, gearboxes, pumps, hydraulic systems, etc.). Coordinate shutdown and breakdown maintenance activities with production and other departments. Monitor performance and condition of mechanical equipment using predictive tools (vibration analysis, thermography, oil analysis, etc.). Diagnose faults and failures in equipment and lead root cause analysis (RCA). Implement corrective and preventive actions to reduce equipment downtime and prevent recurrence. Provide technical guidance to maintenance teams during critical repairs. Ensure availability of critical spares and consumables. Coordinate with stores, procurement, and vendors to manage inventory levels efficiently. Maintain maintenance records, equipment history, and breakdown reports. Ensure compliance with safety regulations, environmental norms, and quality standards (e.g., ISO, TPM, OHSAS). Prepare reports for MTBF, MTTR, and maintenance KPIs. Lead and supervise a team of junior engineers, supervisors, and technicians. Conduct skill development and training programs for the maintenance team. Foster a culture of safety, reliability, and continuous improvement. Participate in capex projects, equipment upgrades, and automation initiatives. Implement reliability improvement and cost-saving projects (e.g., energy saving, equipment modifications).
As the Assistant General Manager for the Stores Department, you will be responsible for overseeing all aspects of inventory and warehouse management. This includes ensuring efficient and effective operations, maintaining accurate inventory records, and implementing strategies to optimize storage and dispatch processes. You will also be responsible for managing vendor relationships, leading and guiding the team, and planning and managing the department's budget and resources.
1. Product Costing & Cost Run Ensure accurate and timely product costing including material, labour, and overhead costs. Manage monthly and annual cost runs in SAP CO module. Analyse and validate cost estimates, BOMs, and routings for accuracy and efficiency. Maintain and update standard costing. 2. Budgeting and Forecasting Prepare and coordinate annual and monthly budgets in collaboration with all departments. Monitor actual performance vs budget and highlight significant deviations. Assist in rolling forecasts based on business inputs. 3. MIS Reporting Prepare and publish timely and accurate monthly MIS reports for management. Design and implement dashboards and KPIs for performance tracking. Provide cost and profitability reports by product, department, customer, or geography. 4. Reconciliation & Profit Analysis Reconcile accounting profit with costing profit, identifying reasons for differences. Support month-end closing activities related to cost accounting. 5. Variance Analysis Perform detailed variance analysis (Standard vs Actual costs) for material, labour, overheads, etc. Identify root causes for variances and coordinate with respective departments for explanations. Ensure proper accounting/posting of variances in SAP after getting the approval from respective authority. 6. Cost Audit & Compliance Prepare cost records and documentation for cost audit. Coordinate with cost auditors and provide required data and responses for timely completion of Cost Audit. Ensure compliance with statutory cost accounting standards. 7. SAP CO Module Management Handle master data maintenance, BOM Maintenance, Standard Costing of routings and reporting within SAP CO module. Ensure seamless integration with FI, MM, and PP modules. Work with IT/SAP teams to drive automation and improvements in costing processes.
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