You ll be our: Dimensional Management Engineer (UR-3162)
You ll be based at: IBC, Bangalore
You ll be Aligned with: Team Lead - Dimensional Management
You ll be a member of: Vehicle Integration Department
What you ll do at Ather -
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Define vehicle-level datum, and location strategy for all parts, including visible and non-visible components, in alignment with Design (Styling) requirements and manufacturing constraints.
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Ensure the datum definitions are robust enough to support the entire assembly process, from part fabrication to final assembly.
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CTQ signoff with design module and have an agreement for the Assembly sequence with Manufacturing Engineering Assembly.
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Perform detailed tolerance stack-up analysis to identify potential fit and finish issues early in the design process.
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Use the results of this analysis to refine part designs, assembly processes, and fixture requirements to achieve the desired gap and flush outcomes.
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Based on the tolerance stack-up analysis, define the optimal assembly sequence that ensures the highest quality fit and finish.
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Collaborate with the design team to ensure that all 2D drawings and 3D models reflect the necessary tolerances and assembly requirements as per agreement in a form of Drawing approval
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Define the requirements for any fixtures needed during the assembly process, including detailed design specifications.
Cross-functional Responsibilities:
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Support the manufacturing team in resolving any issues related to fit and finish during the assembly process.
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Conduct root cause analysis for any deviations from expected outcomes, providing detailed reports and recommendations for corrective actions.
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Work closely with CFT including the Design (Styling), Engineering, Manufacturing, and Quality Assurance through to ensure alignment and project execution.
Team Responsibilities:
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Work closely with the Vehicle Interaction check and Mechanical systems engineering team to understand and communicate the impact of part variation while performing the Vehicle Integration checks
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Work closely with the Modules to have advance checks of part variation and provide suggestions for early design consideration
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Participate in the internal Design reviews, DMU Review discussions, Proto and Pilot builds, RCA discussions
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Support the Vehicle System team with the RCA on issues related to improper assembly or fit and finish at the assembly level or Vehicle Level.
Here s what we are looking for:
Domain skills:
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Deep understanding of 2-wheeler vehicle architectures and subsystems
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Knowledge of electric 2-wheeler mechanical layouts
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Dimensional engineering Approach
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Understanding of the product perceived quality and Problem Solving
Functional Skills:
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Very good operation knowledge of vis VSA software tool, Ug Nx, Teamcenter
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GDnT, Tolerance stack up, PMI (Part manufacturing information) and MBD (Model based definition)
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Knowledge of the manufacturing process of plastic and sheet metal parts
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Understanding of a New product development stages and process.
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Knowledge on Python programming and exposure to process automation
What You bring to Ather:
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B.E. / B.Tech. Mechanical Engineering with a reputed institute, having 7 to 9 years of overall experience in 2W / 4W Industry.
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Minimum 5-7 years exp into Dimensional Management / DVA with a strong foundation of the manufacturing process of mechanical components.
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