Assistant Manager/Dy. Manager - EAF (SMS Operation)

Position Name:

Role Objective

To ensure safe, efficient, and consistent operation of the Electric Arc Furnace (EAF), meeting production, quality, and safety targets while optimizing resources and supporting continuous improvement within the Steel Melting Shop.

Role Responsibilities

• Oversee end-to-end EAF operations including charging, melting, refining, and tapping.
  
• Execute daily production plans and ensure achievement of heat cycle parameters.
  
• Monitor arc stability, slag practices, oxygen/carbon injection, and process control KPIs.
  
• Optimize raw material charge mix (scrap, DRI, fluxes, alloys) for productivity and cost.
  
• Coordinate with Metallurgy for grade-specific heat instructions and chemistry compliance.
  
• Manage shift manpower, ensuring discipline, skill development, and safe working practices.
  
• Troubleshoot operational delays, furnace issues, and process deviations.
  
• Coordinate with Mechanical, Electrical, and Instrumentation teams for smooth furnace operation.
  
• Maintain heat reports, shift logs, delay analysis, and SAP/ERP entries.
  
• Ensure adherence to SOPs, safety protocols, PPE rules, and operational risk controls.
  
• Foster a respectful, inclusive, and harassment-free work environment.
  
• Ensure compliance with ISO 9001, 14001, 45001 & 50001 standards.
  
• Support QMS, EHS, and Energy Management initiatives.
  
• Contribute to OH&S objectives through hazard identification, incident reporting, and corrective actions.
  
• Identify and mitigate environmental risks; support pollution prevention measures.
  
• Support sustainability and energy optimization initiatives within SMS.
  

Competencies

• Technical Expertise:

  EAF operations, slag practices, oxygen/carbon injection, heat cycle optimization.

• Process Control:

  Understanding of metallurgical parameters and melting cycle stability.

• Troubleshooting:

  Quick decision-making in real-time furnace deviations.

• Safety Compliance:

  Strong adherence to furnace safety, PPE, and emergency protocols.

• Documentation:

  Accurate heat records, delay reports, and SAP/ERP entries.

Key Skills

• Strong understanding of EAF operating practices and steelmaking processes.
  
• Knowledge of raw material management—scrap, DRI, fluxes, and alloys.
  
• Familiarity with quality systems, production planning, and KPI tracking.
  
• Good communication and shift management skills.
  
• Basic understanding of mechanical/electrical interfaces in furnace operations.
  

Abilities

• Ability to monitor furnace parameters and take corrective action during operations.
  
• Ability to lead shift teams and coordinate with cross-functional departments.
  
• Strong problem-solving and analytical reasoning for process issues.
  
• Detail-oriented approach for process control and documentation accuracy.
  
• Ability to adapt to new practices, technologies, and improvement initiatives.
  

Knowledge

• Diploma / BE in Metallurgy / Mechanical / Production / Industrial Engineering.
  
• Hands-on experience in EAF operations, steelmaking cycles, and melting/refining practices.
  
• Understanding of operational safety, SOPs, and metallurgical requirements.
  
• Exposure to charge mix optimization, slag practices, and tapping operations.
  
• Certifications: Not Mandatory / As applicable.