Anode Caster

• Locations : - Ahmedabad, Bharuch, Surat, Pune

• Department/Unit:

  Smelter Operations

• Reporting To:

  Smelter Shift In-charge

• Direct Reports:

  None

Job Purpose/Summary:

• To operate the anode casting machine and associated equipment, ensuring the safe and efficient casting of high-quality anode plates from blister copper, meeting dimensional and weight specifications for the refinery.

Key Responsibilities & Duties:

• Operation:

  Operate the anode casting machine (e.g., wheel caster, pouring furnace, cooling system) from the control panel, managing molten copper flow and casting speed.

• Monitoring:

  Continuously monitor casting parameters, mold temperatures, and the quality of cast anodes.

• Mold Preparation:

  Ensure casting molds are clean, properly coated, and ready for casting.

• Anode Quality:

  Visually inspect anodes for defects (e.g., cracks, air bubbles, surface imperfections, proper ears). Segregate and report non-conforming anodes.

• Troubleshooting:

  Identify and respond to minor operational issues during casting, such as uneven pouring or cooling issues. Report major issues to the Shift In-charge.

• Safety:

  Adhere strictly to all safety procedures related to working with molten metal, hot surfaces, and moving machinery. Use appropriate PPE.

• Housekeeping:

  Maintain a clean and organized work area around the casting machine.

• Data Recording:

  Accurately record production data, casting parameters, and any incidents or quality deviations.

Key Performance Indicators (KPIs):

• Anode Production Volume (Shift-wise)
• Anode Quality (Dimensional Accuracy, Surface Finish, Weight Consistency)
• Anode Reject Rate (%)
• Casting Machine Uptime (Shift-wise)
• Safety Incidents (Casting Area)

Required Qualifications:

• ITI in Fitter, Mechanical, or Foundry Technology, or equivalent vocational training.

Required Experience:

• 2-5 years of experience in metal casting operations, preferably continuous casting or anode casting in a metallurgical plant.

Required Skills:

• Basic understanding of

  metal casting principles

  and solidification.
• Ability to operate control panels for casting machinery.
• Good visual inspection skills for quality control.
• Strong attention to detail and ability to react quickly.
• High

  safety awareness

  , especially with molten metal.