Casting Machine Operator Eternity Quests

3.0 - 6.0 years

1 - 4 Lacs

bharuch, ahmedabad, surat

Work from Office

Locations : - Ahmedabad, Bharuch, Surat, Pune Department/Unit: CCR Operations Reporting To: CCR Shift In-charge Direct Reports: None Job Purpose/Summary: To operate and monitor the continuous casting machine (e.g., Properzi, Upcast) to produce highquality copper rods/wire rods from molten copper, ensuring adherence to production schedules, quality specifications, and safety standards. Key Responsibilities & Duties: Machine Operation: Operate the continuous casting machine from the control panel, including starting, stopping, and adjusting parameters (casting speed, water cooling, melt temperature). Melt Transfer: Monitor and control the transfer of molten copper from the holding furnace to the casting wheel/die. Quality Monitoring: Continuously inspect the cast rod for surface defects, dimensional accuracy, and proper coiling. Take samples for quality checks. Troubleshooting: Identify and respond to minor operational issues or machine malfunctions (e.g., blockages, abnormal vibrations) and report major issues to the Shift In-charge. Die/Graphite Maintenance: Assist in the cleaning and replacement of casting dies and graphite molds as required. Safety Compliance: Adhere strictly to all safety procedures related to working with molten metal, high temperatures, and rotating machinery. Use appropriate PPE. Housekeeping: Maintain a clean and organized work area around the casting machine. Data Recording: Accurately record production data, machine parameters, and any incidents or deviations. Key Performance Indicators (KPIs): Shift Production Volume (Copper Rod Tons) Rod Quality (Dimensional Tolerance, Surface Finish) Scrap Rate (%) Machine Uptime (Shift-wise) Adherence to Casting Parameters Required Qualifications: ITI/Diploma in Mechanical, Electrical, or Metallurgical Engineering. Required Experience: 3-6 years of experience in continuous casting operations, preferably in non-ferrous metals. Experience with specific CCR machine types is an advantage. Required Skills: Understanding of metal solidification and casting principles. Proficiency in operating HMI/DCS panels for machine control. Ability to identify visual defects on metal surfaces. Strong attention to detail and ability to react quickly to process changes. Safety-focused , especially around high-temperature processes.

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Anode Caster Eternity Quests

2.0 - 5.0 years

3 - 7 Lacs

bharuch, ahmedabad, surat

Work from Office

Locations : - Ahmedabad, Bharuch, Surat, Pune Department/Unit: Smelter Operations Reporting To: Smelter Shift In-charge Direct Reports: None Job Purpose/Summary: To operate the anode casting machine and associated equipment, ensuring the safe and efficient casting of high-quality anode plates from blister copper, meeting dimensional and weight specifications for the refinery. Key Responsibilities & Duties: Operation: Operate the anode casting machine (e.g., wheel caster, pouring furnace, cooling system) from the control panel, managing molten copper flow and casting speed. Monitoring: Continuously monitor casting parameters, mold temperatures, and the quality of cast anodes. Mold Preparation: Ensure casting molds are clean, properly coated, and ready for casting. Anode Quality: Visually inspect anodes for defects (e.g., cracks, air bubbles, surface imperfections, proper ears). Segregate and report non-conforming anodes. Troubleshooting: Identify and respond to minor operational issues during casting, such as uneven pouring or cooling issues. Report major issues to the Shift In-charge. Safety: Adhere strictly to all safety procedures related to working with molten metal, hot surfaces, and moving machinery. Use appropriate PPE. Housekeeping: Maintain a clean and organized work area around the casting machine. Data Recording: Accurately record production data, casting parameters, and any incidents or quality deviations. Key Performance Indicators (KPIs): Anode Production Volume (Shift-wise) Anode Quality (Dimensional Accuracy, Surface Finish, Weight Consistency) Anode Reject Rate (%) Casting Machine Uptime (Shift-wise) Safety Incidents (Casting Area) Required Qualifications: ITI in Fitter, Mechanical, or Foundry Technology, or equivalent vocational training. Required Experience: 2-5 years of experience in metal casting operations, preferably continuous casting or anode casting in a metallurgical plant. Required Skills: Basic understanding of metal casting principles and solidification. Ability to operate control panels for casting machinery. Good visual inspection skills for quality control. Strong attention to detail and ability to react quickly. High safety awareness , especially with molten metal.

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