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2.0 - 5.0 years
3 - 7 Lacs
bharuch, ahmedabad, surat
Work from Office
Locations : - Ahmedabad, Bharuch, Surat, Pune Department/Unit: Smelter Operations Reporting To: Smelter Shift In-charge Direct Reports: None Job Purpose/Summary: To operate the anode casting machine and associated equipment, ensuring the safe and efficient casting of high-quality anode plates from blister copper, meeting dimensional and weight specifications for the refinery. Key Responsibilities & Duties: Operation: Operate the anode casting machine (e.g., wheel caster, pouring furnace, cooling system) from the control panel, managing molten copper flow and casting speed. Monitoring: Continuously monitor casting parameters, mold temperatures, and the quality of cast anodes. Mold Preparation: Ensure casting molds are clean, properly coated, and ready for casting. Anode Quality: Visually inspect anodes for defects (e.g., cracks, air bubbles, surface imperfections, proper ears). Segregate and report non-conforming anodes. Troubleshooting: Identify and respond to minor operational issues during casting, such as uneven pouring or cooling issues. Report major issues to the Shift In-charge. Safety: Adhere strictly to all safety procedures related to working with molten metal, hot surfaces, and moving machinery. Use appropriate PPE. Housekeeping: Maintain a clean and organized work area around the casting machine. Data Recording: Accurately record production data, casting parameters, and any incidents or quality deviations. Key Performance Indicators (KPIs): Anode Production Volume (Shift-wise) Anode Quality (Dimensional Accuracy, Surface Finish, Weight Consistency) Anode Reject Rate (%) Casting Machine Uptime (Shift-wise) Safety Incidents (Casting Area) Required Qualifications: ITI in Fitter, Mechanical, or Foundry Technology, or equivalent vocational training. Required Experience: 2-5 years of experience in metal casting operations, preferably continuous casting or anode casting in a metallurgical plant. Required Skills: Basic understanding of metal casting principles and solidification. Ability to operate control panels for casting machinery. Good visual inspection skills for quality control. Strong attention to detail and ability to react quickly. High safety awareness , especially with molten metal.
Posted 2 weeks ago
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