Advanced Feasibility General Assembly

Job

Job Title

Advance Feasibility - General Assembly Process Engineering

Role

Digital Manufacturing Engineer/ Sr. Engineer/ Asst. Manager

Grade

EXTERNAL

Dept/SBU

IAP_VPE_ Advance GA Process Engineering

Location

CHENNAI-1 SEZ- CHENNAI

Organization Relationships

Reports to

DGM - IAP _VPE_ Advance GA Process Engineering

Supervises

Co-ordinates with:

NA COUNTERPARTS

Internal

TCF, Product Engineering, IE , PFMEA/ Control plan, Digital system support

External

Purpose of the Role

We are seeking a highly skilled and motivated Feasibility Study & Design to Manufacture (D2M) Engineer to support the digital phase of vehicle process engineering. This role is pivotal in ensuring product designs are robust, manufacturable, and cost-effective while aligning with digital transformation initiatives. The candidate will act as a bridge between product development, manufacturing, and digital engineering teams to validate and optimize design feasibility during early vehicle development phases.

Job Responsibilities

Conduct feasibility studies during concept and early development phases of vehicle programs using digital tools (CAD/CAE).

Evaluate product designs for manufacturing compatibility, assembly constraints, tooling feasibility, and ergonomic factors.

Drive early-stage digital simulations and virtual build events to identify potential production challenges and improvement opportunities.

Collaborate closely with design engineering, manufacturing, and simulation teams to propose DFM/DFA (Design for Manufacturing/Assembly) improvements.

Develop and implement virtual validation strategies, including digital mock-ups, DMU (Digital Mock-Up), and VR/AR tools where applicable.

Prepare and present technical reports, feasibility review documentation, and risk assessments to cross-functional teams.

Validate assembly processes and tooling using CATIA/ Team center, Manage and update product and process documentation through Teamcenter (PLM) system

Support new product introduction (NPI) and engineering change requests (ECR) through PFMEA & Control Plan revisions

Tool Validation, Collision / Interference validation, Facility validation, Dynamic simulation study

Strong in analytics, Excel, Power BI, excel - formula and micro soft office 365

Job Specification

Qualification

Bachelors Degree in Mechanical / Automobile / Production Engineering or related field

Experience

3 ~ 5 Years

Competencies

a) Technical

With good assembly TCF knowledge.

Proficient in CAD software CATIA, Enovia, PLM).

Strong understanding of manufacturing processes general assembly (TCF Shop)

Familiarity with DFMEA, PFMEA, and GD&T principles

Good in logical thinking

Knowledge of digital manufacturing tools such as Teamcenter, DELMIA, Process Simulate, or similar.

b) Behavioural

Good Communication Skills

Leadership - to Drive CFT

Good analysis Skills

Dynamic & self Starter

Good Team Player – he can work as CFT to solve Quality issue

Should have Problem Solving Skills