Ultrasonic Tool Designer

We are looking for a skilled Tool Designer (Horn & Fixture) to design and develop ultrasonic welding tooling, including horns, nests, and fixtures, to support our manufacturing operations. The role involves CAD modeling, material selection, and ensuring tooling meets performance, safety, and quality standards.

Key Responsibilities

• Design and develop ultrasonic horns, fixtures, and tooling to meet product and process requirements.
• Collaborate with process engineers, manufacturing teams, and customers to define tooling requirements.
• Perform CAD modelling, drafting, and simulation (using tools such as SolidWorks, CATIA, NX, or AutoCAD).
• Select suitable materials and manufacturing processes for horns and fixtures to ensure durability, acoustic performance, and reliability.
• Conduct feasibility studies, tolerance analysis, and validation of tooling designs.
• Support tool trials, debugging, and optimization to achieve required weld quality and cycle times.
• Work closely with suppliers and toolmakers for fabrication, inspection, and acceptance of tooling.
• Maintain and update tooling documentation, drawings, BOMs, and revision control.
• Provide technical support and troubleshooting for existing tooling in production.

Qualifications & Skills

· Diploma/Degree in Mechanical Engineering, Tool Design, Manufacturing Engineering, or related field.

· 5+ years of experience in tool design, preferably in ultrasonic welding, plastics assembly, or precision tooling.

· Proficiency in CAD software (SolidWorks, NX, CATIA, AutoCAD, or equivalent).

· Knowledge of ultrasonic horn design principles, frequencies, acoustic tuning, and fixture development.

· Familiarity with GD&T, tolerance stack-up, and DFM/DFS practices.

· Hands-on experience with tool validation, trials, and troubleshooting.

· Strong problem-solving, analytical, and communication skills.

· Ability to work independently as well as in a cross-functional team.

Job Type: Full-time

Pay: ₹30,000.00 - ₹65,000.00 per month

Benefits:

• Paid sick time

Experience:

• total work: 3 years (Required)
• Design: 3 years (Required)

Work Location: In person