Sr.Manager Quality ( Rejection Reduction)

Magna Electro Castings

17 - 22 years

7 - 12 Lacs

coimbatore

Posted:1 week ago| Platform:

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Skills Required

foundry quality assurance process quality six sigma quality spc process improvement process excellence

Work Mode

Work from Office

Job Type

Full Time

Job Description

Role & responsibilities

Reducing rejection by 50% from the existing level
Daily review of all new product and regular parts rejection and updating the trend.
Systematically taking defect mapping, analyzing the root cause with 4M conditions through 7QC tools and techniques.
Conducting daily, weekly and monthly rejection review meeting and circulating minutes to all concern.
Responsible for implementing corrective actions for foundry related defects in daily production by proactive approach.
Sand and other parameters trend monitoring and correlating with rejections trend. Operating the production with past lowest rejection conditions.
Applying DMAIC approach to reduce rejections drastically in chronical problems, and for process optimization
Effective participation in all trials, improvement taken place.
Cascading all the corrective actions taken in each and every parts to shop floor personnel.
Audit of process parameters during production against requirements and correlating with rejections
Coordinating with relevant department for proper updation of documents related to rejection reduction
Leading rejection reduction projects with relevant department
Developing QCC teams for similar rejection reduction projects and problem solving
Stopping the production if deviations from requirements noticed.
Implementing best foundry practices and training the team to sustain it.

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