Sr. Manager - Foundry

Sr. Manager / AGM DGM: He will be responsible for the Lead foundry and will be reporting to the SBU Head.

Centrifugal casting experience must be even in a ferrous foundry.

Job Purpose

Primary Responsibilities :

•  Responsible for driving Safety culture & best practices in the Melting shop ( foundry )
•  Shall spearhead the production of the foundry shop and achieve Plan Vs. Act
•  Must improve production planning and shift management continuously.
•  Will continuously work on reducing burning losses and optimising other losses.
•  Improve yield in line with planned targets.
•  Implement cost reduction strategies for variable expenses such as stores, consumables, power, fuel, manpower, and tooling.
• Shall work on continuous upgradation of the shop in terms of Automation & in line with the digitisation journey.
•  Shall continuously work on the implementation of TPM, JH, 5S and other best practices
•  Reduce internal and external rejections by continuous process improvement and monitoring.
•  Provide proper training on Manufacturing best practices and guide the team for implementation.
•  Control utility power consumption, including fans, lighting, compressors, air conditioning, and pump motors.
•  Initiate and implement process improvement plans on a regular basis.
•  Maintain accurate operational data, including time, production output, etc and do timely reporting of factory indices.
• Minimise costs by optimising the use of manpower, equipment, facilities, materials, and capital.
• Coordinate, establish, and enforce standard operating procedures (SOPs) and operational guidelines.
• Reduce furnace cycle time by implementing proper melting practices and minimising furnace holding conditions.
•  Control the dross removal process to prevent excessive metal loss from dross.
•  Maintain furnace lining life through proper operation and regular cleaning.
•  Strictly monitor the melting process parameters to eliminate defects related to melting.

Key Interfaces

Internal

•  Increase OEE.
•  QA improvement
•  Operating Cost Optimisation
•  Competency improvement of operators.
• On-time delivery of materials.
•  Reduce burning loss, Yield improvement
•  Achieving production target.

External

•  Benefits from Scrap

Please connect with us on Arti@karizmakonnect.com

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