Sr. Manager / AGM - Maint. Electrical - ( Sponge Iron Plant )

Experience

Electrical Project & Maintenance

To provide the proper Preventive Maintenance of Machines like HT / LT panels, PLC panels, Drives, Weigh feeders, Motors etc.

Maintenance of Pressure & Temperature Transmitters.

Daily maintain the power consumption report.

Sought out the breakdown problems of Electrical Equipments.

Good understanding of Electrical Drawings, Planning of Project, Erection & Maintenance.

Both practical as well as theoretical knowledge of Different Electrical Instruments.

Strategic Planning

Regular analyzing of organizational Electrical Load Consumption with Ratio and Analysis.

Planning & scheduling assignments to achieve pre-set goals within time parameters. Formulating long term/ short term strategic plans to enhance operations.

Responsible for engineering support to tackle• & solve the problem. Execute the preventive maintenance schedule to achieve zero break down Planning and implementation of shut down programmed to achieve maintenance target.

• Having knowledge in maintenance and troubleshooting of AC & DC drives. , HT & LT motors and its control centers, electrical switchgears, weigh feeders, vibrofeeders, rotary kiln slip rings, DG sets, and transformers.

• Keen Understanding of the ISO-9001:2000&14001 quality system & TPM, Five Sigma.

  Should have exposure of working large integrated Steel Plant.

• Exposed to HT/LT, Motors, AC & DC Drives,Circuit, Breakers, Prevention & Breakdown

• maintainence, 5S, TPM, Etc.

• Centralized Motor repair Workshop:-

• Established & handling Motor overhauling workshop for

  AC/DC &

  HT Motors overhauling of Essar/Tata steel. Highest capacity 2.9MW HT motor & 600KW LT slip- ring motor overhauled, motor leads brazing, motor Insulation quality improvement testing.

  Formulate interplant standard for ensuring quality work of rewinding by external agency.

• Transformer & Motor Club leader :

  -

• Provided solutions and Co-ordination for reliability of transformers & Motors through best

  maintenance practices to various s Dept. and sharing MIS on transformers/Motors through monthly club meeting.

Co-ordinate with store and depts. for standardization & inventory control of motors & cost reduction activities, Innovative ideas for modification.

Reliability of HT/LT equipments :

Electrical Condition Monitoringactivity and power lab - Develop & established facility for testing and health monitoring of

Protection Relays of HT/LT system : -

HV/LV circuit breakers : - Tripping & closing time, contact resistance.tan delta & C

CT/CVT/PT/LAs-

Thermogrphic inspection :- of Electrical feeders, motors & transformers, electrical objects, and follow up for compliance for reduction in breakdown

DCS/PLC Hardware/software troubleshooting and fault analysis .

• DCS: YOKOGAWA : CENTUM - V & CS 3000.

• PLC: L &T /YASAKAWA :- U84 (Taylor) & MODICON TSX - QUANTUM (concept)

SIEMENS S7 400 (simatic).

SCADA : WIN CC & INTELUTION.

• AC/DC Drives:IPA,SIEMENS (MICROMASTER440 ), YASAKAWA(VARISPEED F7).

• Weighing System: IPA , PBL , SCHENCK (INTCONT PLUS & MICROCONT).

• Gas analysres: ROSEMOUNT , FUJI ( O2 , CO2 , CO & CH4).

• Transmitters: ROSEMOUNT (SMART) , SMAR , ACCUTECH , KENT,ABB , WIKA.

• Hydraulics: BOSCH REXORTH , VICKERS , KOPPERN / HAGGLUNDS.

• Valves&Accessories: IL , FOURESS , DEMBLA , DEZURIK , SAMSAN , FISHER , ORBI,

  MOORE , ABB , SMC , DEMBLA , ASCO , REXORTH etc...

• Other instruments:

Mag flowmeter , Flow computer , SLDC , Temp scanner , Isolator, Switches & Gauges ,

Proximity , , Vibration monitor ,Nucleonic/Ultrasonic instruments

Project Engineering, Erection and commissioning :-

• Project Engineering and Supervision of erection and commissioning activities of plant equipment and the Automation system related to the steel melt shop.

• Co-ordination with the equipment supplier/system supplier & manpower planning to ensure timely completion of the projects.

• Conducting regular inspection and tests to ensure the performance capacity of various machines and equipments to ensure smooth operations

Energy Management activity :-

• Supports to depts. for measure/calculate the energy efficiency

  of various electrical system like Transformers/Motors etc. & Energy saving projects.

  Internal Auditor for ISO 50001 Energy Management system.

Key Impact Areas :-

Strategic Planning

• ~Installation, Commissioning & Erection

  ~Cost & Budget Mgmt.

  ~Continuous Improvement

• ~Team Building & Leadership

  ~Resource Planning & Optimization

• COMPUTER PROFICIENCY

  :-

  SAP- Exposure to SAP module as end user in MM & PM module