Sr. Engineer / Engineer ( ASRS, Coil Storage )

Role & responsibilities

Key Responsibilities

• Oversee day-to-day operation of the ASRS system for storage, retrieval, and tracking of finished wire rod coils.
• Monitor and control ASRS automation, conveyors, coil lifters, stacker cranes, and transfer cars for smooth material flow.
• Ensure real-time coil tracking and data accuracy by maintaining communication between Level-2 automation and ASRS.
• Verify coil identification through barcode/RF tags and maintain accurate records in the system.
• Troubleshoot operational issues, including coil movement and storage bottlenecks; ensure prompt resolution for uninterrupted operations.
• Inspect and maintain ASRS equipment, including stacker cranes, conveyors, lifting mechanisms, and sensors during shifts.
• Coordinate with mechanical, electrical, and automation (PLC/SCADA) teams for preventive, corrective, and shutdown maintenance as per schedule.
• Monitor coil stacking patterns, optimize bay allocation, and ensure proper utilization of storage space.
• Synchronize coil dispatch schedules with production and logistics teams; ensure smooth handover and minimal delays.
• Reconcile inventory data between ASRS, production systems (WRM), and SAP/ERP for accurate accounting.
• Segregate coils based on grades, sizes, and customer requirements; support audit processes to ensure zero coil misplacement or loss.
• Enforce all safety procedures, including compliance with LOTO, PPE, and safe coil handling practices.
• Maintain housekeeping and documentation standards as per 5S, ISO, and TPM guidelines; participate in audits and incident investigations.
• Analyze performance data of the ASRS; suggest and implement improvements to enhance productivity and reduce downtime.
• Train operators and technicians on proper operation, safety, and troubleshooting methods for the ASRS.
• Prepare and submit utilization, downtime, and performance reports; coordinate with related teams for workflow optimization and issue escalation.

Preferred candidate profile

Education and Experience

• Education: Diploma/B.E./B.Tech in Mechanical, Electrical, Electronics, Mechatronics, or Production Engineering.
• Experience:
  
• Engineer: 36 years in coil handling, ASRS operation, or automated material handling in steel plants.
• Sr. Engineer: 6–10 years in similar roles with automation and logistics exposure