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11 Job openings at Bharat Forge
About Bharat Forge

Bharat Forge is a global leader in manufacturing forged components and solutions for various industries including automotive, aerospace, oil & gas, power, and more, recognized for adopting advanced technologies and sustainable practices.

Electrical Maintenance Engineer -Robotics, 8000T Lines

Pune

4 - 9 years

INR 4.0 - 9.0 Lacs P.A.

Work from Office

Full Time

1. Maintain Equipment downtime within target in shift 2. Planned Maintenance Schedule adherence 3. MIC Check sheet adherence 100% with root clause & close loop actions. 4. 100% adherence to TPM implementation plan and PM pillar activities. Technical Must Have Skills Required Siemens & Allen Bradly PLC, Scada, HMI, Servo and VFD series AB & Siemens PLC programming and logic development expertise Fanuc Robot Operational and programming expertise Induction Furnace operational & maintenance

Forging Design

Pune

8 - 10 years

INR 10.0 - 15.0 Lacs P.A.

Work from Office

Full Time

Role & responsibilities New Part Design & Development, Cost Reduction Projects, Press tool design, System Work. Preferred candidate profile New Product Development Activities (E.g. Design, Modelling, APQP, PPAP, Technical reviews, CFT reviews). Study & analysis the customer inputs (Drawings, standards & Models). Estimation of forging parts (Calculate the Net weight, cut weight, Flash, Yield) by using UNIGRAPHICS. Preparation of Forging Models & Drawings. Forging dies & tooling design & Drafting in NX (Unigraphics). Conduct trials on the shop floor & Prepare trial report for NPD & Improvement projects. Implement, maintain & monitoring of E.C.N. Productivity Improvements & cost reductions by innovative design. Prepare APQP, PPAP & PFMEA documents. Validation of process & tooling through FORGE NXT 3.0 Simulation software & Decision making for necessary changes in process & tools. Press Tool Parts Design, Modelling & Drafting. New Part Development with excellent skill on UG NX Software. Problem solving & Analytical skill to support Production. RTS, Inspection agreement, RAR, PPAP, APQP. Conversant with Crankshaft, Knuckle & Aluminum parts design.

Processing Mechanical Maintenance

Pune

4 - 7 years

INR 5.0 - 7.0 Lacs P.A.

Work from Office

Full Time

Role & responsibilities Shift Engineer/SIC Mechanical maintenance & Utility of all 10 lines from processing section Preferred candidate profile Preventive & Breakdown Maintenance of Fully Automation lines Hydraulic presses , Blasting machines, MPI machines. Execute MGRs of all lines & updating in system, Support to production to improve uptime of machines 5S and TPM activity for PM pillar. Kaizens for MTTR, MTBF, 5S & safety Support in projects and small improvements Knowledge of hydraulic systems, knowledge of drives, Lubrication system, Able to understand Hydraulic & pneumatic circuits & fault findings. Work on Overhead cranes, Special Purpose machine, Robot maintenance Etc. Basic Knowledge of electrical

Assistant Manager/Engineer Machinist

Pune

5 - 8 years

INR 8.0 - 12.0 Lacs P.A.

Work from Office

Full Time

Roles and Responsibilities Read engineering drawings and create GD&T drawings for machining operations. Operate CNC machines (3 Axis, 4 Axis & 5 Axis) to produce high-quality parts. Program CNC machines using programming languages. Collaborate with team members to optimize machine performance and reduce downtime. Checks and inspects operation against drawings, process sheet. Setting up machines for production, monitoring and adjusting machine settings, performing routine maintenance

Processing Electrical Maintenance Engineer

Pune

5 - 7 years

INR 6.0 - 8.0 Lacs P.A.

Work from Office

Full Time

Role & responsibilities Exposure to maintenance activities of electrical/electronics. Experience and knowledge of PLC, HMI control maintenance. Knowledge of Gantry maintenance. Knowledge of Robot maintenance. Knowledge of Hyd. presses, MPI machines, SPM, Blasting machines, Electrical Hoists and EOT cranes. Knowledge of sub-station (Transformer, breaker) etc. Preferred candidate profile The person deployed as shift in charge will be responsible to shift maintenance. Activity. Responsible for break down, why-why analysis & kaizen. Responsible for preparation of preventive/predictive maintenance schedule. Responsible for critical spare parts management. Knowledge of TPM, 5 S is essential. Knowledge of MTTR, MTBF is essential. Knowledge of SAP (MGR, ODR) is essential. Excellent analytical and problem-solving skills such as 5Why analysis. Basic computer skills to work in Excel, Word, Power-point etc. Excellent verbal and written communication skills. Minimum of 5 years of working experience in electrical maintenance.

Assistant Manager/Engineer Machinist

Pune

2 - 4 years

INR 7.0 - 10.0 Lacs P.A.

Work from Office

Full Time

Roles and Responsibilities Read engineering drawings and create GD&T drawings for machining operations. Operate CNC machines (3 Axis, 4 Axis & 5 Axis) to produce high-quality parts. Program CNC machines using programming languages. Collaborate with team members to optimize machine performance and reduce downtime. Checks and inspects operation against drawings, process sheet. Setting up machines for production, monitoring and adjusting machine settings, performing routine maintenance.

Occupational Health Nurse - On Contract

Pune

2 - 4 years

INR 2.0 - 4.0 Lacs P.A.

Work from Office

Full Time

Role & responsibilities Health Surveillance and Monitoring: Conduct regular health assessments and screenings for employees and expertise to handle emergencies to handle patients exposed to hazardous materials or environments. Monitor employees for early signs of work-related illnesses or injuries. Maintain accurate and confidential health records. Risk Assessment and Mitigation: Collaborate with safety teams to identify workplace hazards and implement preventive measures in co-ordination with head of department. Participate in risk assessments and provide health-related input to improve workplace safety. First Aid and Emergency Response: Provide immediate medical care for workplace injuries and emergencies. Manage first aid kits and medical supplies to ensure readiness. Health Education and Training: As a team co-ordinate the activities for conducting training sessions on occupational health and safety, including the use of personal protective equipment (PPE). Educate employees on the health risks associated with hazardous materials and proper handling techniques. Policy Development and Compliance: Assist in developing and implementing health and safety policies in line with legal and regulatory requirements. Ensure compliance with occupational health standards and guidelines. Rehabilitation and Return-to-Work Programs: Support employees in recovery and reintegration after workplace injuries or illnesses. Coordinate with supervisors and HR for modified work plans if needed. Collaboration with External Agencies: Work with team of company doctors in Liaise with occupational health specialists, environmental health agencies, and local medical services as required. Recordkeeping and Reporting: Maintain detailed reports on workplace injuries, illnesses, and health trends. Prepare reports for management on occupational health performance and compliance. 9. Support for Female Workforce: Provide counseling and support for female employees on health-related issues, including mental health and stress management. Advocate for safe and inclusive working conditions, addressing concerns like harassment or unequal access to facilities. Data Analysis and Excel sheet knowledge: Medicine inventory preparation and management Periodic medical examination digital record keeping process Computer operations regarding information sharing on mail and data analysis work. Preferred candidate profile

Metallurgical Quality Control : Mechanical Testing

Pune

4 - 6 years

INR 6.0 - 8.5 Lacs P.A.

Work from Office

Full Time

Role & responsibilities Metallurgical Quality Control : Mechanical Testing Mechanical Testing Lab compliance as per ISO 17025 Metallurgical Testing and Certification of finish products (viz. as forged, as finish machined) Ensure Control Plan Compliance for Testing of As Forged/As Heat Treated/ As Machined components. Calibration and AMC of Metallurgy Lab Equipments Monitor Sample preparation of parts for Metallurgical Testing such as valve bodies, connecting rods, Porsche crankshafts, portal axles, and Meritor knuckles. Primary analysis of failed mechanical testing results: Testing Lab NABL Documentation Metallurgical Sample preparation tracking to receive timely test results Material testing support for HT process establishment Coordinate third-party testing (ABS, Lloyds, IRCLASS, RINA). Mechanical Testing lab compliance for IATF and Customer Audit TPM/HSE Compliance, Initiate Kaizens, 5S, Safety related activities. Mechanical Testing (Tensile & Impact) support to Group companies. Close co-ordination with Machining Supplier for timely receipt of regular samples. Conduct yearly audit. Manpower Handling Experience on Forging/Heat Treatment processes is preferred Preferred candidate profile Metallurgy Lab Management Timely Testing of Components QMS IATF Systems / TPM methodology Manpower Handling Quick Learner QMS

Assembly Engineer

Pune

2 - 4 years

INR 4.0 - 7.0 Lacs P.A.

Work from Office

Full Time

Role & responsibilities To handle Assembly Activity of Turbomachinery Products. Reading and interpreting engineering drawings, BOMs, Pre-assembly inspection, dimensional checks, leak tests, torque Ability to conduct root cause analysis for fitment or assembly issues. Coordinating with design, QA/QC, stores, and project teams. Documenting observations and raising non-conformance reports (NCRs) Skills Required Knowledge of mechanical tolerances and fits (GD&T) Skilled in using torque wrenches, alignment tools, hydraulic jacks, and lifting equipments Experience with pneumatic tools and precision measuring instruments (Vernier, micrometer, dial gauges) Understanding standard operating procedures (SOPs) and work instructions Sequential build and sub-assembly management Quickly identifying and resolving assembly and fitment issues Prioritizing tasks based on build schedule and delivery targets

Electrical Maintenance engineer 132 KV substation

Pune

8 - 10 years

INR 10.0 - 12.0 Lacs P.A.

Work from Office

Full Time

Qualification : Diploma or Degree in Electrical Engineering. Licence : Electrical Supervisor Licence Experience : Hands on Experience at 132/22 KV Substation. 8-10 years. Knowledge : Basics of Power engineering review . AC/DC circuits, Active reactive power, PF etc. Substation hardware including various types of breakers ,testing equipments, Protection relays & their calibration etc. Power Transformer Maintenance practices-testing of power transformer. Insulating oil -BDV Testing & Dissolved gas analysis of insulating oil in power transformer. Knowledge of Power Transformer Protection systems .Firefighting systems-installation-commissioning-maintenance. Computer literacy, Knowledge of SAP is preferred. Hardware repairs. Vendor development. IS standards-Electrical inspector norms for EHV Sub Stations-switch yard. Safety norms in an EHV S/S, - safety of equipment, Safety procedures permit system, earthing of line equipment at working place, precautions while testing equipments in live switchyard. First aid: different methods of first aids for Mechanical & Electrical injuries. Statutory requirements of First Aid Box, Contents of First Aid box. Artificial respiration and treatment in case of electrical shock. Electricity Bill working and Calculations. Knowledge of Open Access-RE Power. Communication with concern MSEDCL / MSETCL Substation incharge / offices , Safety Dept and other Electrical sections in factory. Responsibility : Will be responsible for day to day operations and maintenance of 132 KV & 22 KV substations. New installations-commissioning. Interfacing with government & legal authorities.

Electrical Maintenance Heat Treatment

Pune

9 - 13 years

INR 10.0 - 12.0 Lacs P.A.

Work from Office

Full Time

1. Equipment & Process Handling: Hands-on experience with Batch & Continuous Heat Treatment Furnaces. Exposure to normalizing, hardening, quenching, tempering, carburizing, gas nitriding, and plasma nitriding processes. Manage and maintain combustion and electrically heated furnaces. Operate and troubleshoot manual batch furnaces and automated continuous lines. 2. Automation & Control Systems: Proficient in PLC interfacing and programming (Siemens 1200/1500, Allen Bradley SLC 5/03). Experience with remote I/O panels and AC drives for pump motor control. Knowledge of Star Delta starters for motors, blowers, and recirculating fans. Awareness of Eurotherm Thyristor drives, furnace temperature controllers, thermocouples, and sensor systems. 3. Maintenance & Troubleshooting: Perform down time analysis, modification, and optimization of PLC programs. Expertise in VFDs and their application in motor control systems. Maintenance of electric chain hoists and material handling equipment. 4. Reporting & Continuous Improvement: Generate daily maintenance and down time reports. Conduct Why-Why analysis for root cause identification and resolution. Implement Kaizens to improve MTTR/MTBF and reduce maintenance costs. Introduce innovative ideas for spares cost reduction and process improvement. 5. Safety & Systems Awareness: Strong understanding and implementation of 5S principles. Perform risk assessments, ensure safety compliance and awareness. Adapt and contribute to TPM (Total Productive Maintenance) initiatives. Skills & Competencies: Technical Skills: PLC programming and interfacing (Siemens & Allen Bradley) Electrical control systems (ON/OFF, Star Delta starters, circuit diagram reading) Drives and motor control (VFDs, AC drives) Furnace operation and sensor calibration Soft Skills: Analytical and logical thinking Creative problem-solving ability Communication and project management skills Attention to detail, adaptability, and commitment to continuous learning

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Bharat Forge

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Bharat Forge

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Manufacturing, Automotive, Aerospace

Pune

11,000+ Employees

11 Jobs

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