Sr. Controls Application Engineer

Bastian Solutions LLC

6 - 10 years

6 - 7 Lacs

Bengaluru

Posted:1 day ago| Platform: GlassDoor logo

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Skills Required

controls engineering design estimation automation plc hmi programming integration wms plcs siemens portal electrical autocad compliance software documentation network support leadership

Work Mode

On-site

Job Type

Part Time

Job Description

Designation: Sr. Controls Application Engineer
Experience Level: 6–10 Years

Job Summary:

We are seeking a highly skilled and experienced Controls Application Engineer to lead the pre-engineering and design and estimation of automation solutions in warehouse and intralogistics environments. The ideal candidate will have a strong background in PLC/HMI programming, material handling equipment, and conveyor systems, with a deep understanding of warehouse control systems (WCS) and integration with higher-level systems (WMS, ERP).

Key Responsibilities:

Lead the pre-engineering and design and estimation of automation solutions for automated warehouse solutions, including conveyors, AS/RS, sorters, and robotics.
Knowledge on Programming of PLCs and HMIs (primarily Siemens TIA Portal or Rockwell Studio 5000) for custom material handling systems.
Knowledge on design electrical schematics and panel layouts using AutoCAD Electrical or EPLAN.
Coordinate field I/O, motor controls, VFDs, and safety circuits in compliance with global standards (UL508A, IEC).
Work closely with mechanical application and software teams to ensure seamless understanding on the projects and alignment with customer requirements.
Knowledge on complete project implementation processes and execution processes.
Develop and maintain technical documentation including Functional Design Specifications, Network Architectures and Process Flows.
Serve as a technical mentor for junior engineers and support project managers during the proposal and execution phases.
Having good capability in building relationship with vendors and develop new vendors.

Qualifications:

Bachelor's degree in engineering (or related degree) with 4 – 6 years of relevant practical business experience.
Strong electrical/controls design aptitude and basic knowledge of mechanical.
Excellent technical problem-solving capability (hardware, controls)
Demonstrated leadership skills.
Enjoys the Material Handling and Automation business environment.

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