Shift Incharge - Yarn Dyeng (Fibre Dyeing)

Job Purpose

Job Context & Major Challenges

Job Context & Job Challenges

• The m/c sequence allotment must be followed accurately for no problem in shading
• Understanding the nitty gritty of different machines and processes to ensure streamlined production.
• Making the next lot ready for allotment. Loading it timely for no idle time of machine and workmen.
• Ensuring the post dyeing activities happen according to the set priority
• Shade matching is the biggest challenge to satisfy the customer. Otherwise, corrective action or even reprocessing may be needed. Reprocessing wastes time and resources.
• Keep a constant check on the crucial running process parameters like temperature, etc. to keep the material safe inside.
  

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

• Programme design for the allotment of all dyeing jobs in every machine
• Ensuring that all material is ready according to the sequence to eliminate idle time of machine.
  

• Making amendments to the machine programme in the machine programmer, if required, or creating a new programme for new product/process.
• Ensuring on time process completion for all dyeing lots by taking follow up from workmen.
• Doing the appropriate follow up after the completion of dyeing activities (Hydro extraction, RF Drying).
• All program’s step wise production booking is done in SAP to track Work In Process (WIP)
  

• Ensuring proper shade matching by giving addition in running bath for yarn dyeing, soaping activities post dyeing.
  

• Doing proper manpower planning to ensure all workers are engaged in productive work and avoid any redundancies.
• Motivate working force to undergo training & skill development programs to get multiskilled.
• Honor & implement workers suggestion towards development
  

• Ensuring the availability of machines for preventive maintenance daily and taking prompt action to resolve problems, if any.
• Reporting any breakdown of machines for correction.